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SPX Votator II manual available for free PDF download: Instruction Manual
SPX Votator II Instruction Manual (86 pages)
SCRAPED SURFACE HEAT EXCHANGER
Brand:
SPX
| Category:
Heat Pump
| Size: 5 MB
Table of Contents
Table of Contents
3
Warranty
6
Shipping Damage or Loss
6
Warranty Claim
6
Safety
7
Care of Stainless Steel
8
Stainless Steel Corrosion
8
Elastomer Seal Replacement Following Passivation
8
Introduction
9
Models and Specifications
9
Cylinder Assembly
9
Product Side Pressure Rating
9
Jacket Pressure Rating
9
Machine Serial Number
9
Votator II Media Configurations
10
Special Considerations for Vertical Votator II
10
Installation
11
Site Selection Considerations
11
Foundation & Drainage
11
Clearances
11
Leveling the Unit
11
Electrical Power Connections
11
Mutator Rotation Check
12
Mechanical Seals
12
Single Mechanical Seal
12
Double Mechanical Seal
12
2005 Mechanical Seal Design
13
Flush Fluid Requirements
14
Piping
14
Guidelines for Piping
14
Suggested Media Piping for Steam
14
Suggested Media Piping for Water or Liquid
15
Refrigeration Piping Installation
16
Liquid Line Installation
16
Suction Line Installation
16
Hot Gas Line (if Required)
16
Pressure Relief Line
16
Refrigeration Valves
17
Liquid Feed Solenoid Valve
17
Dual Pressure Regulating Valve
17
Sporlan Level Master Control (LMC) or Level Switch
17
Refrigerant Return Valve
17
Flow Control Valves
17
Hot Gas Pressure Regulating Valve
18
Pressure Relief Valve
18
Suggested Media Piping for Liquid over Feed Refrigeration
18
Suggested Media Piping for Gravity Refrigeration
19
Electrical Equipment
21
Refrigeration Wiring Schematics
22
Freeze Protection Components
22
Gravity Refrigeration with Level Master Control (LMC)
23
Gravity Refrigeration with Level Switch
24
Liquid Overfeed Refrigeration System
25
Media System Check
26
Special Considerations for Vertical Votator II
26
Minimum Height - Vertical Votator II
26
Mounting Pole - Vertical Votator II
26
Mounting Scrape Cylinders - Vertical Votator II
27
Hydraulic System - Vertical Votator II
27
Check and Adjust Hydraulic Cylinder
27
Fill Hydraulic Reservoir
27
Check Balance and Pressure Settings
28
Gravity Refrigeration System - Vertical Votator II
29
Typical Dimensional Data and Hydraulic Lift System
30
Votator II General Assembly
30
Horizontal Refrigeration Assembly
31
Vertical Refrigeration System
32
Horizontal Frame Options
33
Vertical Mounting Pole/Hydraulics
34
Vertical Hydraulic Schematic
35
Operation
36
Pre-Startup Check
36
For Refrigeration Units Only
36
Pre-Production Run Setup
36
Startup Procedure
37
Heating/Liquid Cooling Applications
37
Refrigeration Applications - Pumped and Gravity Systems
37
Shutdown Procedure
38
Preventing Tube Scoring
38
Maintenance
39
Routine Maintenance Checklist - Vertical Votator II
39
Routine Maintenance Checklist - Horizontal Votator II
40
Scheduled Maintenance
42
Preventive Maintenance
43
Mutator Shaft Bearing
43
Extra Heavy Duty Votator II Shaft Bearing
43
Shafts
44
Gear Drive
44
Blades
44
Mechanical Seals
44
Tubes
44
Care of Heat Exchanger Tube
45
Product Side
46
Inspection of Chrome Plated Nickel or Stainless Steel Tubes
46
Inspection of Stainless Steel Tubes
46
Jacket Side
47
For Units Using Steam, Water, or Liquid
47
For Units Using Refrigerant
47
Cleaning the Flanges
47
Leak Testing
47
Scraper Blade Maintenance
47
Blade Inspection
47
Scraper Blade Removal & Replacement
48
Scraper Blade Wear
48
Blade Sharpening
48
Maintenance of Horizontal Votator II
49
Shaft Removal - Horizontal Unit
49
Shaft Installation - Horizontal Unit
50
Heat Exchanger Tube Removal - Horizontal Unit
52
Heat Exchanger Tube Installation - Horizontal Unit
53
Maintenance of Vertical Votator II
53
Shaft Removal - Vertical Unit
53
Shaft Installation - Vertical Unit
54
Heat Exchanger Tube Removal -Vertical Unit
55
Mechanical Seal Maintenance
58
Single Mechanical Seal
58
Seal Head Insert Removal and Installation
58
Seal Body Insert (Rotating Seal Face) Used before 2012
58
Single Mechanical Seal Installation
59
One-Piece and Double Mechanical Seals
59
Primary/Secondary Seal Head Insert Removal and Installation
59
2012 Primary/Secondary Seal Head Insert Removal and Installation
60
One-Piece Primary Seal Body (Rotating Seal Face)
61
Removable Seal Body Insert (Rotating Seal Face)
61
Assembly of Removable Primary Seal Body
61
Assembly of 2012 Primary Seal Body
61
Assembly of Secondary Seal Body (for Double Mechanical Seal Only)
62
Seal Assembly Installation on Shaft
62
Servicing Mechanical Seals - Vertical Votator II
63
Parts Lists
65
Latch
65
Product Heads
65
Cylinder Assembly
66
Cylinder Assembly - Shaft
68
Cylinder Assembly - Removable Tube
69
2012 Single and Double Mechanical Seal
71
One Piece Single & Double Mechanical Seal
73
Single Mechanical Seal
75
Vertical Refrigeration Piping
76
Vertical Frame/Hydraulics
78
Shaft Heater (Optional)
79
Votator II Blades
80
Labels
80
Troubleshooting
81
Unthawing a Frozen System
84
Water and Air in Refrigeration System
84
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