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Samson 3241 Manuals
Manuals and User Guides for Samson 3241. We have
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Samson 3241 manuals available for free PDF download: Mounting And Operating Instructions, Manual
Samson 3241 Mounting And Operating Instructions (102 pages)
Brand:
Samson
| Category:
Control Unit
| Size: 12.27 MB
Table of Contents
Table of Contents
3
1 Safety Instructions and Measures
5
Notes on Possible Severe Personal Injury
9
Notes on Possible Personal Injury
9
Notes on Possible Property Damage
11
Notes on the Use of an RFID Tag
12
Warnings on the Device
12
2 Markings on the Device
13
Valve Nameplate
13
Actuator Nameplate
14
Material Numbers
14
Label When an Adjustable Packing Is Installed
15
Optional RFID Tag
15
3 Design and Principle of Operation
17
Versions
19
Additional Fittings
20
Valve Accessories
20
Technical Data
21
4 Shipment and On-Site Transport
27
Accepting the Delivered Goods
27
Removing the Packaging from the Valve
27
Transporting and Lifting the Valve
27
Transporting the Valve
28
Lifting the Valve
30
Storing the Valve
31
5 Installation
33
Installation Conditions
33
Preparation for Installation
34
Mounting the Device
36
Mounting the External Anti-Rotation Fixture
36
Mounting the Actuator Onto the Valve
41
Installing the Valve into the Pipeline
44
Testing the Installed Valve
44
Leakage
46
Travel Motion
47
Fail-Safe Position
47
Pressure Test
47
6 Start-Up
49
7 Operation
51
Normal Operation
52
Manual Operation
52
8 Malfunctions
53
Troubleshooting
53
Emergency Action
54
9 Servicing
55
Periodic Testing
58
Service Work Preparations
62
Installing the Valve after Service Work
62
Service Work
63
Replacing the Gasket
63
Replacing the Packing
65
Replacing the Seat and Plug
67
Ordering Spare Parts and Operating Supplies
69
10 Decommissioning
71
11 Removal
73
Removing the Valve from the Pipeline
74
Removing the Actuator from the Valve
74
12 Repairs
75
Returning Devices to SAMSON
75
13 Disposal
77
14 Certificates
79
15 Appendix
95
Tightening Torques, Lubricants and Tools
95
Spare Parts
95
After-Sales Service
98
Information on the UK Sales Region
98
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Samson 3241 Mounting And Operating Instructions (86 pages)
Valve DIN version In combination with an actuator, e.g. a Type 3271 or Type 3277 Pneumatic Actuator
Brand:
Samson
| Category:
Control Unit
| Size: 7.13 MB
Table of Contents
Table of Contents
3
Safety Instructions and Measures
5
Notes on Possible Severe Personal Injury
8
Notes on Possible Personal Injury
9
Notes on Possible Property Damage
11
Warnings on the Device
12
Markings on the Device
13
Valve Nameplate
13
Actuator Nameplate
14
Material Numbers
14
Label When an Adjustable Packing Is Installed
14
Design and Principle of Operation
15
Versions
17
Additional Fittings
18
Valve Accessories
18
Technical Data
19
Shipment and On-Site Transport
25
Accepting the Delivered Goods
25
Removing the Packaging from the Valve
25
Transporting and Lifting the Valve
25
Transporting the Valve
26
Lifting the Valve
27
Storing the Valve
29
Installation
31
Installation Conditions
31
Preparation for Installation
32
Installing the Device
33
Mounting the External Anti-Rotation Fixture
34
Mounting the Actuator Onto the Valve
38
Installing the Valve into the Pipeline
40
Testing the Installed Valve
40
Leak Test
42
Travel Motion
43
Fail-Safe Position
43
Pressure Test
43
Start-Up
45
Operation
47
Normal Operation
48
Manual Operation
48
Malfunctions
49
Troubleshooting
49
Emergency Action
50
Servicing
51
Periodic Testing
53
Preparing the Valve for Service Work
56
Mounting the Valve after Service Work
56
Service Work
56
Replacing the Gasket
57
Replacing the Packing
58
Replacing the Seat and Plug
60
Ordering Spare Parts and Operating Supplies
62
Decommissioning
63
Removal
65
Removing the Valve from the Pipeline
66
Removing the Actuator from the Valve
66
Repairs
67
Returning Devices to SAMSON
67
Disposal
69
Certificates
71
Annex
81
Tightening Torques, Lubricants and Tools
81
Spare Parts
81
After-Sales Service
84
Samson 3241 Mounting And Operating Instructions (84 pages)
In combination with an actuator, e.g. a Type 3271 or Type 3277 Pneumatic Actuator
Brand:
Samson
| Category:
Control Unit
| Size: 5.97 MB
Table of Contents
Table of Contents
3
1 Safety Instructions and Measures
5
Notes on Possible Severe Personal Injury
8
Notes on Possible Personal Injury
8
Notes on Possible Property Damage
10
Warnings on the Device
12
2 Markings on the Device
13
Valve Nameplate
13
Actuator Nameplate
14
Material Numbers
14
Label When an Adjustable Packing Is Installed
14
3 Design and Principle of Operation
15
Fail-Safe Position
15
Versions
17
Additional Fittings
17
Accessories
18
Technical Data
18
4 Shipment and On-Site Transport
23
Accepting the Delivered Goods
23
Removing the Packaging from the Valve
23
Transporting and Lifting the Valve
23
Transporting the Valve
24
Lifting the Valve
25
Storing the Valve
25
5 Installation
27
Installation Conditions
27
Preparation for Installation
29
Installing the Device
29
Mounting the External Anti-Rotation Fixture
30
Mounting the Actuator Onto the Valve
39
Installing the Valve into the Pipeline
40
Testing the Installed Valve
40
Leak Test
42
Travel Motion
43
Fail-Safe Position
43
Pressure Test
43
6 Start-Up
45
7 Operation
47
Normal Operation
48
Manual Operation
48
8 Malfunctions
49
Troubleshooting
49
Emergency Action
50
9 Servicing
51
Periodic Testing
53
Preparing the Valve for Service Work
55
Mounting the Valve after Service Work
55
Service Work
55
Replacing the Gasket
55
Replacing the Packing
56
Replacing the Seat and Plug
62
Ordering Spare Parts and Operating Supplies
64
10 Decommissioning
65
11 Removal
67
Removing the Valve from the Pipeline
68
Removing the Actuator from the Valve
68
12 Repairs
69
Returning Devices to SAMSON
69
13 Disposal
71
14 Certificates
73
15 Annex
77
Tightening Torques, Lubricants and Tools
77
Spare Parts
77
After-Sales Service
79
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Samson 3241 Mounting And Operating Instructions (64 pages)
In combination with an actuator/Pneumatic Actuator
Brand:
Samson
| Category:
Control Unit
| Size: 2.59 MB
Table of Contents
Table of Contents
3
1 Safety Instructions and Measures
5
Notes on Possible Severe Personal Injury
7
Notes on Possible Personal Injury
8
Notes on Possible Property Damage
9
2 Markings on the Control Valve
12
Valve Nameplate
12
Actuator Nameplate
13
Material Number
13
3 Design and Principle of Operation
14
Fail-Safe Positions
16
Versions
16
Technical Data
17
4 Preparation
24
Unpacking
24
Transporting and Lifting
24
Transporting
25
Lifting
25
Storage
28
Preparation for Installation
29
5 Mounting and Start-Up
30
Mounting the Actuator Onto the Valve
30
Installing the Valve into the Pipeline
31
Checking the Installation Conditions
31
Additional Fittings
33
Installing the Control Valve
33
Quick Check
34
6 Operation
36
Working in Manual Mode
36
7 Maintenance
38
Replacing the Gasket
39
Standard Version
39
Version with Insulating Section or Bellows Seal
41
Replacing the Packing
41
Standard Version
42
Version with Insulating Section
42
Replacing the Seat and Plug
44
Standard Version
45
Version with Insulating Section
46
Preparation for Return Shipment
47
Ordering Spare Parts and Operating Supplies
47
8 Malfunctions
48
Troubleshooting
48
Emergency Action
49
9 Decommissioning and Disassembly
50
Decommissioning
50
Removing the Valve from the Pipeline
50
Removing the Actuator from the Valve
51
Disposal
51
10 Appendix
52
After-Sales Service
52
Certificates
53
Declaration of Conformity
56
Spare Parts
59
Samson 3241 Manual (32 pages)
Competence in Functional Safety
Brand:
Samson
| Category:
Control Unit
| Size: 4.25 MB
Table of Contents
Table of Contents
3
1 Scope
4
2 Validity of this Manual
4
3 Intended Use of this Manual
5
4 General Aspects of Functional Safety
6
Standards, Terms and Abbreviations
6
Determining the Safety Integrity Level
8
Hardware Fault Tolerance
9
5 Intended Use of Control Valves in Safety-Instrumented Systems
10
General Control Valve Requirements
12
Globe Valve Requirements
13
Ball Valve Requirements
15
Butterfly Valve Requirements
16
Rotary Plug Valve Requirements
18
Proof Tests and Service Life
18
6 Installation, Piping and Wiring
19
Mechanical and Pneumatic Installation
19
Electrical Installation
20
Installation of Control Valves
20
8 Appendix 1 - Manufacturer's Declarations
22
7 Applicable Device Documentation
22
9 Appendix 2 − Example of a Checklist for a Final Element
30
Serial Number
31
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