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Reer MZERO manual available for free PDF download: Installation, Use And Maintenance Manual
Reer MZERO Installation, Use And Maintenance Manual (119 pages)
STAND ALONE PROGRAMMABLE SAFETY CONTROLLER
Brand:
Reer
| Category:
Controller
| Size: 8 MB
Table of Contents
Table of Contents
2
Introduction
6
Contents of this Handbook
6
Important Safety Instructions
6
Abbreviations and Symbols
7
Applicable Standards
7
Overview
8
Hardware Description
8
Optional External Relay Units
8
Software Description
8
Product Composition
8
Installation
9
Mechanical Fastening
9
Calculation of Safety Distance of an ESPE Connected to MZERO
9
Electrical Connections
10
Instructions Concerning Connection Cables
10
Mzero 16.4 Pinout
11
USB Input
12
Example of Connection of MZERO to the Machine Control System
12
Checklist after Installation
13
Operating Diagram
14
Signals
15
Inputs
15
Restart_Fbk
15
Digital INPUTS
15
Outputs
16
OUT STATUS (SIL 1/PL C)
16
Out Test
16
Ossd Safety Outputs
17
Important Note Concerning Ossd Safety Outputs
17
Ossd
17
Ossd Outputs Configuration
18
Technical Features
19
Mzero General System Characteristics
19
Safety Level Parameters
19
Enclosure Parameters
19
Electric Parameters
19
Environmental Parameters
20
Mechanical Dimensions
20
LED INDICATORS (Normal Operation)
21
LED INDICATORS (Diagnostic)
22
MZERO (Figure 11)
22
Mzero Safety Designer Software
23
Installing the Software
23
PC HARDWARE Requirements
23
PC SOFTWARE Requirements
23
Installation of MZD Software
23
Fundamentals
24
Standard Tool Bar
25
Textual Tool Bar
26
Create a New Project (Configure the MZERO System)
26
Change User Parameters
26
OBJECTS - OPERATOR - CONFIGURATION Tool Bars
27
Creating the Diagram
28
Use of Mouse Right Button
28
Example of a Project
30
Project Validation
30
Resources Allocation
31
Project Report
31
Connect to MZERO
35
Sending the Configuration to MZERO
35
Download a Configuration File (Project) from MZERO
35
Configuration LOG
36
Disconnecting System
36
MONITOR (I/O Status in Real Time - Textual)
37
MONITOR (I/O Status in Real Time - Textual - Graphic)
38
Password Protection
39
Level 1 Password
39
Level 2 Password
39
Password Change
39
TESTING the System
40
Object Function Blocks
41
Output Objects
41
OSSD (Safety Outputs)
41
STATUS (SIL 1/PL C Output)
42
Input Objects
43
E-STOP (Emergency Stop)
43
E-GATE (Safety Gate Device)
44
SINGLE E-GATE (Safety Gate Device)
45
Lock Feedback
46
ENABLE (Enable Key)
47
ESPE (Optoelectronic Safety Light Curtain / Laser Scanner)
48
FOOTSWITCH (Safety Pedal)
49
MOD-SEL (Safety Selector)
51
PHOTOCELL (Safety Photocell)
51
TWO-HAND (Bimanual Control)
52
Network_In
53
Sensor
53
S-MAT (Safety Mat)
54
Switch
55
Enabling Grip Switch
56
Testable Safety Device
57
Solid State Device
58
Restart Input
59
Ll0-Ll1
59
Comments
59
Title
59
Operator Function Blocks
60
Logical Operators
60
And
60
Nand
60
Not
61
Nor
61
Xor
62
Xnor
62
Logical Macro
63
Multiplexer
63
Digital Comparator
64
Memory Operators
66
D FLIP FLOP (Max Number = 16)
66
T FLIP FLOP (Max Number = 16)
66
Sr Flip Flop
66
USER RESTART MANUAL (Max Number = 16)
67
USER RESTART MONITORED (Max Number = 16)
68
MACRO RESTART MANUAL (Max Number = 16)
68
MACRO RESTART MONITORED (Max Number = 16)
69
PRE-RESET (Max Number = 32 with Other RESTART Operators)
70
GUARD LOCK OPERATORS (Max Number = 4)
71
Guard Lock
71
Counter Operators
83
COUNTER (Max Number = 16)
83
Counter Comparator
84
TIMER OPERATORS (Max Number = 32)
85
Monostable
85
Monostable_B
86
Passing Make Contact
87
Delay
88
Long Delay
89
Delay Comparator
90
Delay Line
90
Clocking
92
Muting Function
93
MUTING OPERATORS (Max Number = 4)
93
Concurrent" MUTING
93
Muting "L
94
Sequential" MUTING
95
Muting "T
96
MUTING OVERRIDE (Max Number = 4)
97
Miscellaneous Function Blocks
99
SERIAL OUTPUT (Max Number = 4)
99
NETWORK (Max Number = 1)
100
Example of Application in Category 2 According to ISO 13849-1
103
Logical Block Diagram of a Safety Function Using the Network
104
Example of Application in Category 4 According to ISO 13849-1
104
Logical Block Diagram of a Safety Function Using the Network
105
Reset
105
OSSD EDM (Max Number = 32)
105
Interpage In/Out
106
INTFBK_IN / INTFBK_OUT (Max Number = 8)
107
Special Applications
108
Output Delay with Manual
108
Simulator Feature
109
Schematic Simulation
110
How to Use Graphic Simulation
112
Mzero Fail Codes
115
Accessories and Spare Parts
116
Warranty
117
Ce Declaration of Conformity
118
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