Maintenance Interval Schedule - Perkins 1103 Operation And Maintenance Manual

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Maintenance Section
Maintenance Interval Schedule
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Maintenance Interval Schedule
Ensure that the Safety Information, Warnings,
and Instructions are read and understood
before operation or maintenance procedures are
performed.
Before each consecutive interval is performed , all
of the maintenance requirements from the previous
interval must also be performed . .
Note: Only engines that are equipped with the
leak-off fuel injector require servicing every 3000
hours.
When Required
Battery - Replace ............. .... ................................. 51
Battery or Battery Cable - Disconnect ..... ........ ..... 52
Engine - Clean ...................................................... 57
Engine Air Cleaner Element (Dual Element) -
Clean/Replace ....... .... ....... ..... .. ........... ................ 58
Engine Air Cleaner Element (Single Element) -
Inspect/Replace ................................................ 60
Engine Oil Sample - Obtain .................................. 61
Fuel Injector - Test/Change ................................... 64
Fuel System - Prime ............. .... .... ........... ............. 65
Severe Service Application - Check ..................... 72
Daily
Alternator and Fan Belts - Inspect/Adjust/
Replace ............ .... ..... .......... ......... ....................... 50
Cooling System Coolant Level - Check ................ 56
Driven Equipment - Check .................................... 57
Engine Air Cleaner Service Indicator - Inspect ..... 60
Engine Oil Level - Check ......... ............................. 61
Fuel System Primary FilteriWater Separator -
Drain ..................... .. ........ .................... ........ ... ..... 66
Walk-Around Inspection ................................ ........ 74
Every 50 Service Hours or Weekly
Fuel Tank Water and Sediment - Drain ................ 70
Every 500 Service Hours or 1 Year
Battery Electrolyte Level - Check .......................... 51
Engine Air Cleaner Element (Dual Element) -
Clean/Replace .................................................... 58
Engine Air Cleaner Element (Single Element) -
Inspect/Replace ................... ...... .... ........... ....... ... 60
Engine Ground - Inspect/Clean ............................ 61
Engine Oil and Filter - Change .................. .......... . 62
Fuel System Primary Filter (Water Separator)
Element - Replace .. ..... .............. .................. ....... 67
Fuel System Secondary Filter - Replace .. ......... ... 68
Hoses and Clamps - Inspect/Replace .................. 71
SEBU7833-0'
Rad iator - Clean ............ ... ............ ......................... 7;
Every 1000 Service Hours
Engine Valve Lash - Inspect/Adjust ................. .... 6'
Every 2000 Service Hours
Aftercooler Core - Inspect ..................................... 41
Alternator - Inspect .................. ......... ............. ... .... 51
Eng ine Mounts - Inspect .. ................ .................... . 6'
Starting Motor - Inspect .......................... ............. 7:
Turbocharger - Inspect ......................... .. ............... 7:
Water Pump - Inspect .......................................... . 7)
Every 2 Years
Coaling System Coolant - Change ...................... 51
Every 3000 Service Hours
Fuel Injector - Test/Change ................... .
. ....... 6,
Every 3000 Service Hours or 2 Years
Cooling System Coolant (Commercial Heavy-Duty) -
Change ......................................................... 5:
Every 4000 Service Hours
Aftercooler Core - CleanlTest ............................... 4'
Every 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - Add .... 5'
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - Change ............ 5,