Mercury Optimax 135 Outboard Motor Manuals

Manuals and User Guides for Mercury Optimax 135 Outboard Motor. We have 12 Mercury Optimax 135 Outboard Motor manuals available for free PDF download: Service Manual, Operation And Maintenance Manual, Manual, User Manual, Brochure & Specs

Mercury Optimax 135 Service Manual (522 pages)

Direct Fuel Injection

Brand: Mercury | Category: Outboard Motor | Size: 15 MB

Important Information 1

8
- Page Numbering
  3
- Cleanliness and Care of Outboard Motor
  3
- Service Manual Outline
  4
- Master Specifications
  5
- Table of Contents
  8
- Quicksilver Lubricant/Sealant
  9
- Inspection and Maintenance Schedule
  11
- Flushing Engine
  12
- Fuel System
  13
  - Fuel Line Inspection
    13
  - Water Separating Fuel Filter
    13
  - Corrosion Control Anode
    14
  - Spark Plug Inspection
    14
  - Battery Inspection
    15
  - Fuse Replacement
    15
  - Compressor Air Intake Filter
    16
    
    Removal
    16
    
    Installation
    16
  - Lubrication Points
    16
  - Checking Power Trim Fluid
    18
  - Gear Case Lubrication
    19
  - Storage Preparation
    20
Important Information 1

22
Important Information 1

38
- Installing Outboard to Boat Transom
  39
  - Determining Recommended Outboard Mounting Height
    39
- Installing Outboard
  40
  - Drilling Outboard Mounting Holes
    40
  - Securing Outboard to Boat Transom
    41
- Steering Cable
  41
- Steering Link Rod
  42
- Electrical, Hoses and Control Cables
  43
  - Installation Note
    43
  - Remote Wiring Harness
    43
  - Warning Gauge Harness
    44
- Battery Cables
  45
  - Single Outboard
    45
  - Dual Outboard
    45
- Shift Cable
  46
  - Counter Rotation Outboards
    46
  - Installation
    47
- Throttle Cable
  49
  - Installation
    49
  - Front Clamp Reassembly
    50
- Filling Fuel System
  51
- Oil Injection Set-Up
  51
  - Filling
    51
  - Priming the Oil Injection Pump
    52
  - Purging Air from the Engine Oil Tank
    53
- Trim "In" Angle Adjustment
  53
- Trim Tab Adjustment
  54
  - Models Without Power Steering
    54
  - Models with Power Steering
    54
Electrical 2

55
- Special Tools
  56
- Electrical Components
  58
- Ignition Component Description
  60
  - Electronic Control Module (ECM)
    60
  - Flywheel
    61
  - Ignition Coils
    61
  - Crank Position Sensor
    61
  - Throttle Position Sensor (TPS)
    61
  - Charging System Alternator
    61
  - Temperature Sensor
    62
  - Manifold Absolute Pressure (MAP) Sensor
    63
  - Air Temperature Sensor
    63
  - Direct Injectors
    63
  - Fuel Injectors
    63
  - Disconnecting Harness Connectors from Ignition Coils And/Or Injectors
    63
  - Troubleshooting
    63
- Theory of Operation
  60
- Troubleshooting Without Digital Diagnostic Terminal
  64
- Troubleshooting with the Digital Diagnostic Terminal
  65
- Notes
  66
- DDT Functions
  67
- DFI Troubleshooting Guide
  68
- Ignition Components Removal and Installation
  71
Electrical 2

75
- Battery Cable Size
  76
- Recommended Battery
  76
- Replacement Parts
  76
- Battery
  77
  - Precautions
    77
- Special Tools
  77
- Charging a Discharged Battery
  78
- Winter Storage of Batteries
  78
- Flywheel Removal and Installation
  79
  - Removal
    79
  - Installation
    80
- Flywheel/Alternator
  82
- System Components
  84
  - Precautions
    84
- Alternator Description
  85
- Diagnosis of Alternator System on Engine
  85
  - Alternator Assembly
    86
- Alternator System Circuitry Test
  87
  - Output Circuit
    87
  - Sensing Circuit
    87
  - Voltage Output
    88
  - Current Output
    89
- Repair
  89
  - Removal
    89
  - Disassembly and Test
    90
  - Rotor Test
    92
  - Stator Test
    93
- Reassembly
  94
  - Pulley
    95
- Alternator Belt Tension Adjustment
  96
- Installation
  96
- Starter System
  97
  - Starter Motor Amperes Draw
    97
  - Starter System Components
    97
  - Description
    97
- Starter Motor
  98
- Troubleshooting the Starter Circuit
  99
- Starter Circuit Troubleshooting Flow Chart
  100
- Starter Removal and Installation
  101
  - Removal
    101
  - Installation
    102
  - Disassembly
    102
- Starter Cleaning, Inspection and Testing
  104
  - Cleaning and Inspection
    104
  - Testing
    104
- Starter Reassembly
  106
  - Starter Solenoid Test
    108
- Commander 2000 Key Switch Test
  109

Mercury Optimax 135 Operation And Maintenance Manual (112 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1 MB

Portuguese

3

Mercury Optimax 135 Operation And Maintenance Manual (87 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1 MB

English

3

Mercury Optimax 135 Operation And Maintenance Manual (88 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1 MB

Portuguese

3

Mercury Optimax 135 Operation And Maintenance Manual (87 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1 MB

French

3

Mercury Optimax 135 Operation And Maintenance Manual (85 pages)

Brand: Mercury | Category: Outboard Motor | Size: 0 MB

Portuguese

3

Mercury Optimax 135 Manual (86 pages)

Brand: Mercury | Category: Outboard Motor | Size: 4 MB

Mercury Optimax 135 Operation And Maintenance Manual (60 pages)

Brand: Mercury | Category: Outboard Motor | Size: 2 MB

Mercury Optimax 135 User Manual (62 pages)

Brand: Mercury | Category: Outboard Motor | Size: 3 MB

Declaration of Conformity
1
Table of Contents
3
Transfer of Warranty
7
Warranty Registration United States and Canada
7
Warranty Registration Outside the United States and Canada
7
Warranty Information
7
Optimax Outboard Limited Warranty United States, Canada, Europe, Confederation of Independent States, Middle-East and Africa
8
Year Limited Warranty against Corrosion
9
Warranty Coverage and Exclusions
11
Boater's Responsibilities
12
Before Operating Your Outboard
12
Boat Horsepower Capacity
12
General Information
12
High-Speed and High-Performance Boat Operation
13
Outboard Remote Control Models
13
Remote Steering Notice
13
Lanyard Stop Switch
14
Protecting People in the Water
15
Passenger Safety Message - Pontoon Boats and Deck Boats
16
Wave and Wake Jumping
16
Impact with Underwater Hazards
17
Exhaust Emissions
18
Selecting Accessories for Your Outboard
19
Safe Boating Suggestions
19
Recording Serial Number
20
135/150/175 Optimax Specifications
20
Component Identification
22
Installing Outboard
23
Propeller Selection
23
Installation
23
Trailering Boat/Outboard
25
Transporting
25
Fuel Recommendations
26
Oil Recommendation
26
Fuel and Oil
26
Fuel Additives
27
Fuel Requirements
27
Avoiding Fuel Flow Restriction
27
Filling Remote Oil Tank
27
Filling Engine Mounted Oil Reservoir Tank
27
Filling Fuel Tank
28
Remote Control Features
29
Warning System
29
Features and Controls
29
Power Trim and Tilt
31
- Operation
  32
- Operation
  33
- Operation
  34
Pre-Starting Check List
35
Operating in Freezing Temperatures
35

Mercury Optimax 135 Manual (30 pages)

Brand: Mercury | Category: Outboard Motor | Size: 0 MB

Table of Contents
7
Warranty Information

8
General Information

13
Installation

17
- Installing Outboard
  17
- Propeller Selection
  17
Transporting

17
- Trailering Boat/Outboard
  17
Fuel & Oil

18
- Avoiding Fuel Flow Restrictions
  18
- Fuel Requirements
  18
- Gasoline Recommendations
  18
- Oil Recommendation
  18
- Filling Remote Oil Tank
  18
- Filling Engine Mounted Oil Reservoir Tank
  18
- Filling Fuel Tank
  18
Features & Controls

18
- Warning System
  18
- Remote Control Features
  19
- Power Trim and Tilt
  19
- Power Trim Operation
  19
- Tilting Operation
  20
- Auxiliary Tilt Switch
  20
- Manual Tilting
  20
Operation

20

Mercury Optimax 135 Brochure & Specs (19 pages)

Mercury Marine Outboards Product Brochure

Brand: Mercury | Category: Outboard Motor | Size: 11 MB

Mercury Optimax 135 Service Manual (4 pages)

Direct Fuel Injection

Brand: Mercury | Category: Outboard Motor | Size: 0 MB

Notice
2
Notice to Users of this Manual
2
Cleanliness and Care of Outboard Motor
3
Page Numbering
3
Service Manual Outline
4
A - Specifications
4
B - Maintenance
4
A - Ignition
4
B - Charging & Starting System
4
D - Wiring Diagrams
4
Section 3 - Fuel System
4
A - Fuel Pump
4
B - Direct Fuel Injection
4
Section 4 - Powerhead
4

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Mercury Optimax 135 Outboard Motor Manuals

Table of Contents

Important Information 1

Important Information 1

Important Information 1

Electrical 2

Electrical 2

Table of Contents

Portuguese

Table of Contents

English

Table of Contents

Portuguese

Table of Contents

French

Table of Contents

Portuguese

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Warranty Information

General Information

Installation

Transporting

Fuel & Oil

Features & Controls

Operation

Table of Contents

Related Products

Mercury Categories