Linde E25 Manuals

Manuals and User Guides for Linde E25. We have 2 Linde E25 manuals available for free PDF download: Service Training

Linde E25 Service Training (168 pages)

Electric Fork Truck

Brand: Linde | Category: Forklifts | Size: 1.74 MB

Table of Contents
3
Linde Electric Fork Truck E 20 / 25 / 30 Series
9
Drive - Motor
9
- Traction Motor to 6/95
  9
- Traction Motor from 7/95
  11
- Checking and Renewing the Traction Motor Brushes
  13
- Traction Motor Disassembling
  14
- Fan
  16
- Speed Sensor
  16
Drive - Gearbox
17
Removing the Planetary Hub Reduction Gearbox from the Traction Motor
22
Disassembly of the Planetary Hub Reduction Gearbox
22
Assembly of the Planetary Hub Reduction Gearbox
22
Installing the Planetary Hub Reduction Gearbox on the Traction Motor
23
- Planetary Hub Reduction Gearbox (from Series 6/95)
  24
Removing the Planetary Hub Reduction Gearbox from the Traction Motor
24
Disassembly of the Planetary Hub Reduction Gearbox
24
Assembly of the Planetary Hub Reduction Gearbox
24
Mounting the Planetary Hub Reduction Gearbox on the Traction Motor
24
- Drive Axle Installation
  26
Chassis
29
- Seat Switch
  29
Renewing the Seat Switch
30
- Cabin
  31
Torsion Bar Springs
31
Removing and Installing the Torsion Bar Springs
32
Steering System
33
- Steering Axle
  34
Steering Axle Removal
34
Steering Cylinder and Track Rod Link
36
Renewing the Steering Cylinder Seals
38
Renewing the Wheel Hub Tapered Roller Bearings and Shaft Sealing Ring
40
Renewing the Axle Body Tapered Roller Bearings and Wipers
42
Installing the Steering Cylinder and Track Rod Link
44
Installing the Steering Axle
46
- Power Steering Control Valve
  48
- Controls
  49
- Travel Control
  49
Accelerator Sensor
49
Accelerator Sensor Output Signals
51
Adjustment of the Neutral Position
51
- Braking
  52
Renewing the Brake Linings
52
Adjusting the Foot Brake
52
Adjusting the Handbrake
52
- Electrical System
  55
- Compact Power Module
  56
Traction Power Module
56
Power Module for Lift Control
58
Power Module Tests
60
Installation of the Power Modules
65
Arrangement of Control Panels in E 20 Models
66
Arrangement of Control Panels in E 25 / E 30 Model
67
Contactor Panels
68
- Contactors
  70
Directional Contactors
70
Regenerative Braking Contactor 1K5
72
Circuit Breaker Contactor 1K6
74
Testing the Protective Circuitry
75
- Fuses
  76
Main Circuit Fuses in Model E 20
76
Main Circuit Fuses in Model E 25 / E 30
76
Installation of the Main Circuit Fuses
77
Control Current Fuses in Model E 20
78
Control Current Fuses in Model E 25 / E 30
79
- Voltage Converter
  80
- Main Circuit Section Traction Control
  81
Current Path for Forward Travel Direction
82
Current Path for Reverse Travel Direction
83
Freewheel Circuit
84
Brake Circuit Stage 1
85
- Electronic Traction Control Unit
  88
Power Supply
90
Traction Enable
92
Traction Enable to Series 6/95
92
Traction Enable from Series 7/95
93
Control of Direction Contactors
95
Forward Direction of Travel
96
Reverse Direction of Travel
97
Single Pedal Models
98
Modification to Single Pedal Model
99
Driving Around Corners
100
Sensors for Steering Position
101
Handbrake Current
103
Checking the Maximum Current and Handbrake Current
103
Temperature Monitoring Traction Motors
104
Temperature Monitoring with Thermal Switches to Series 6/95
104
Temperature Monitoring with Thermal Sensors from Series 7/95
105
Speed Reduction
106
Regenerative Braking
108
Speed Sensor in the Traction Motor
109
Current Sensor
110
- LTM Control for Working Hydraulic System and Steering
  112
Electronic Lift Control
113
Power Supply
114
Enable Signal, Thermal Switch and Cut-Off When Battery Is Discharged (to Series 6/95)
115
Enable Signal, Thermal Sensor and Cut-Out with Discharged Battery (from Series 7/95)
116
Control of the Various Work Functions
117
Adjustments
119
Control of Steering Function
120
Operation of Speed Sensor 2B8
121
Fans
122
Fan Method of Operation until Series 6/95
122
Fan Method of Operation from Series 7/95
123
Location of Connectors
124
- Location of Connectors Location of Connectors to Series
  124
Location of Connectors from Series 7/95
126
Combined Instrument
129
Indicator Lights
129
Field Weakening Active Indicator Light (Option)
130
Turn Signal Indicator Light (from Series 7/95)
130
Parking Brake Warning Light (from Series 12/94)
130
Brake Shoe Warning Light (Option)
130
2.6.10.1.5 Motor Brush Warning Light
130
Engine Temperature Warning Light (from Series 7/95)
130
Travel Direction Indicator (Option)
131
Hydraulic Oil Temperature Warning Light (Option)
131
Hydraulic Oil Level Warning Light (Option)
131
Fan Warning Light (from Series 7/95)
131
2.6.10.1.11 Service Interval Indicator Light
131
Battery Discharge Indicator
132
Linde Diagnostic Unit
134
Operation of the Diagnostic Unit in Connection with the Combined Instrument
136
Programming of Menu Functions 11 to
138
Resetting the Service Interval Indicator with Menu Function
139
Programming and Reading the Service Hour Menu Functions 32 to
140
Read-Out Functions with Menu Functions 41 to
141
Brush Monitoring
142
Traction Motor Switching Contacts
143
Working Hydraulics Pump Motor Switching Contacts
143
Wiring Diagram
144
Wiring Diagram to Series 6/95
144
Wiring Diagram from Series 7/95
148
Hydraulic System
151
Hydraulic Pump Motor
151
Renewing the Hydraulic Pump Motor Brushes
151
- Removing the Hydraulic Pump Unit
  151
- Control Valve
  152
Removing the Control Valve
152
Adjusting the Pressure Relief Valve
152
Options
159
- Lighting, Wipers and Heater
  159
Voltage Converter
159
Switches
160
Fuse Boxes
161
Wiring Diagram
162
Specials
165
Pin Connectors
165
AMP-Saab Pin Connectors
165

Linde E25 Service Training (6 pages)

Electric Forklift Truck

Brand: Linde | Category: Trucks | Size: 0.08 MB

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