Kohler 18RCAL Manuals

Manuals and User Guides for Kohler 18RCAL. We have 2 Kohler 18RCAL manuals available for free PDF download: Instructions Manual, Installation Manual

Kohler 18RCAL Instructions Manual

Kohler 18RCAL Instructions Manual (92 pages)

Brand: Kohler | Category: Portable Generator | Size: 2 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions
7
Introduction
13
Service Assistance
16
Descriptions and Service Views
17
Introduction
17
Engine
17
Alternator
17
Generator Set Enclosure
17
Transfer Switch
17
Controller
18
Oncue® Plus Generator Management System
20
Accessories
20
Cold Weather Package Kit
20
Battery Heater Kit
20
Breather Tube Heater and Oil Heater Kit
21
Fuel Regulator Heater (18 and 20Kw Models Only)
22
Oil Pressure Sensor Boot Kit
23
Carburetor Heater
23
Emergency Stop Kit
24
Load Management
24
Powersync Automatic Paralleling Module (APM)
24
Programmable Interface Module (PIM)
25
Service Views
26
Generator Set Operation
27
Prestart Checklist
27
Exercising the Generator Set
27
Local Starting and Stopping
28
Automatic Operation
28
Remote Starting and Stopping
28
Remote Emergency Stop Switch
28
Engine Start Crank Cycle
30
Engine Cooldown
30
Automatic Operation with Model RXT Transfer Switch
30
Automatic Operation with Other Transfer Switches
30
Exercise
31
Setting the Exerciser
31
Unloaded Cycle Exercise with Complete System Diagnostics
32
Unloaded Full-Speed Exercise
33
Loaded Full-Speed Exercise (with RXT Only)
33
Shutdown During Exercise (Advanced Diagnostic)
33
Power Failure During Exercise Cycle
33
Faults
34
Warnings
34
Shutdowns
34
Shutdown During Exercise (Advanced Diagnostic)
34
ATS Communication Errors
34
Resetting the Controller after a Fault Shutdown
34
Faults Related to Paralleling
37
RDC2 Controller Operation
39
RDC2 Generator Set/Transfer Switch Controller
39
Control and Indicators
39
Controller Keypad
40
LED Indicators
41
LCD Display
41
Controller Power
42
Battery Charging
42
Changing Settings
43
Setting the Exerciser
45
Setting the Exerciser at Controller Power-Up
45
Changing the Exercise Settings
45
RDC2 Controller Menus
47
Main Menu
47
Overview Menu
48
Engine Metering Menu
49
Generator Metering Menu
50
Generator Set Information Menu
51
Genset Run Time Menu
51
Genset System Menu
52
ATS Status Menu
54
ATS Configuration Menu
55
Date and Time Menu
56
Networking Information Menus
56
Networking Status Submenu
57
Networking Configuration Submenu (Oncue® Password)
58
RBUS Information
60
Remote Devices Submenu
61
Programmable Interface Module (PIM) Status Menu
62
Load Control Menus
63
Event Log
64
Scheduled Maintenance
65
Service Schedule, 14 Kw Models
66
Service Schedule, 18 and 20 Kw Models
67
Lubrication System
68
Low Oil Pressure Shutdown
68
Oil Check
69
Engine Oil Recommendation
69
Oil Change Procedure
69
Resetting the Maintenance Timer
71
Oil Cooler (18/20RCA/RCAL Only)
71
Spark Plugs
72
Air Cleaner Service
73
Air Cleaner, 14 Kw Models
73
Air Cleaner, 18/20 Kw Models
74
Cooling System
75
Exhaust System
75
Battery
76
Cleaning the Battery
77
Checking Electrolyte Level
77
Checking Specific Gravity
77
Storage Procedure
79
Lubricating System
79
Fuel System
79
Cylinder Lubrication
79
Exterior Preparation
79
Battery
79
Troubleshooting
81
Introduction
81
Fault Messages
81
Circuit Protection
81
Controller Internal Circuit Protection
81
Line Circuit Breaker
81
USB Port and Auxiliary Winding Mini-Breaker
81
Stop Switches
82
Thermostat
82
Troubleshooting
84
Appendix A. Abbreviations
85

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Kohler 18RCAL Installation Manual

Kohler 18RCAL Installation Manual (80 pages)

Residential/Commercial Generator Set

Brand: Kohler | Category: Portable Generator | Size: 4 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
13
Location and Mounting
15
Introduction
15
Lifting
16
Generator Set Inspection
17
Location and Mounting
17
Mounting Area
17
Exhaust Requirements
18
Dimension Drawings
18
Access the Air Intake Area
19
Section 2. Fuel
21
Fuel Requirements
21
Fuel Supply
21
Fuel Pipe Size
22
Connecting the Fuel Supply
23
Fuel Conversion
24
Fuel Conversion, Original Fuel System, 14RCA/RCAL
25
Fuel Conversion, Original Fuel System, 20RCA/RCAL
27
Fuel Conversion, Revised Fuel System, 14/18/20RCA/RCAL
28
Electrical
31
Electrical Connections
31
Wire Selection
31
Grounding
32
Electrical Lead Entry
33
Field Connections
34
AC Power Supply
36
Battery
37
ATS and Accessory Communication Connections
39
Communication Cable Specifications
39
Transfer Switch Connection
40
System Connections with Accessory Modules
41
Prestart
45
Prestart Installation Check
45
Set the Exerciser
46
Setting the Exerciser
46
Loaded Exercise
46
Accessories
47
Introduction
47
Carburetor Heater
47
Programmable Interface Module (PIM)
50
Oncue Plus Generator Management System
51
Load Management Devices
52
Power Relay Module
53
Powersync Automatic Paralleling Module (APM)
53
Cold Weather Package
55
Battery Heater
55
Breather Tube and Oil Heater
56
Alternator Weather Cover
57
Oil Pressure Sensor Boot
58
Drawings and Diagrams
59
Appendix A. Abbreviations
73

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