Kohler 18TRES Manuals

Manuals and User Guides for Kohler 18TRES. We have 3 Kohler 18TRES manuals available for free PDF download: Manual, Installation Manual, Operation Manual

Kohler 18TRES Manual (100 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Power Supply | Size: 8.25 MB

Table of Contents
3
Safety Precautions and Instructions
7
Introduction
11
List of Related Materials
11
Service Assistance
12
Section 1 Specifications
13
Introduction
13
Controller Specifications
13
Engine Service
13
Engine Specifications
13
Alternator Specifications
14
Torque Specifications
14
Service Views
15
Section 2 Scheduled Maintenance
17
Service Schedule
17
Lubrication System
19
Low Oil Pressure Shutdown
19
Oil Check
19
Engine Oil Recommendation
19
Oil Change Procedure
19
Oil Cooler
20
Spark Plugs
20
Air Cleaner Service
21
Cooling System
21
Stepper Motor Coupling
22
Exhaust System
22
Battery
22
Battery Charger
23
Storage Procedure
24
Lubricating System
24
Fuel System
24
Cylinder Lubrication
24
Exterior Preparation
24
Battery
24
Section 3 Troubleshooting
25
Introduction
25
Initial Checks
25
Troubleshooting Chart
25
Controller Troubleshooting
33
Section 4 Controller
35
Introduction
35
Controls and Display
36
Master Switch
36
LED Display
36
Keypad
37
Sequence of Operation
38
Starting Sequence, Master Switch Moved to RUN
38
Starting Sequence, Remote Start
38
Running Sequence
38
Stopping Sequence, Master Switch Moved to OFF/RESET
38
Stopping Sequence, Remote Stop
38
Standby Mode
38
Sleep Mode
38
Faults
39
Warnings
39
Shutdowns
39
Controller Configuration and Adjustment, ADC-RES
41
Controller Configuration
41
Controller Time out
41
Controller Application Program Version Number
41
Voltage and Frequency Adjustments
41
Controller Relays
41
Optional Relay Board
42
Silicon Controlled Rectifier Module
44
Controller Replacement
45
Section 5 Component Testing and Adjustment
49
Theory of Operation
49
Separate Excitation
49
Stator
51
Main Field (Rotor)
53
Rotor Continuity and Resistance Tests
53
Slip Rings
54
Brushes
54
Voltage Connections
55
Voltage Connections, Single-Phase Models
55
Voltage Connections, 3-Phase Models
55
Voltage Regulation
55
Voltage Adjustment (ADC-RES Only)
55
Voltage Adjustment Procedure
56
Volts Per Hertz (Hz) Adjustments (Droop)
57
Governor System
61
Operation
61
Initial Checks and Operation Test
61
Hunting/Surging
61
Governor System/Magnetic Pickup Operation Test
62
Frequency Adjustment
65
Fault Shutdown Tests
66
Controller Fault Shutdown Functions
66
Fault Shutdown Switches
67
Generator Set Master Switch
68
Fuel Systems
68
Fuel Solenoid Valve
68
Fuel Regulators
69
Fuel Conversion
70
Digital Spark Advance Ignition (DSAI) Timing
71
Circuit Protection
71
Line Circuit Breaker
71
Fuses
71
Starter Relay
71
Continuity Checks
72
Section 6 Disassembly/Reassembly
73
Initial Steps
73
Disassembly
74
Reassembly
79
Section 7 Wiring Diagrams
85
Appendix A Abbreviations
91
Appendix B Common Hardware Application Guidelines
93
Appendix C General Torque Specifications
94
Appendix D Common Hardware Identification
95
Appendix E Common Hardware List
96

Kohler 18TRES Operation Manual (36 pages)

Advanced Digital Control ADC-RES

Brand: Kohler | Category: Inverter | Size: 1.62 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Emission Compliance
9
Introduction
9
Service Assistance
10
Section 1 Features
11
- Specifications
  11
- Generator
  11
- Engine
  11
- Advanced Digital Control
  11
- Generator Set Components
  12
Section 2 Operation
13
- Prestart Checklist
  13
- Exercising Generator Set
  13
- ADC-RES Controls and Indicators
  13
  - LED Display
    13
  - Controller Keypad
    14
  - Generator Set Master Switch
    14
- Controller Power
  15
  - Standby Mode
    15
  - Sleep Mode
    15
- Generator Set Operation
  15
  - Starting Generator Set
    15
  - Stopping Generator Set
    15
- Faults
  16
  - Shutdowns
    16
  - Warnings
    16
  - Resetting Controller after a Fault Shutdown
    16
- Battery Charger
  18
  - Battery Charger Operation
    18
Section 3 Scheduled Maintenance
19
- Routine Maintenance
  19
- Service Schedule
  20
- Lubrication System
  21
  - Low Oil Pressure Shutdown
    21
  - Oil Check
    21
  - Engine Oil Recommendation
    21
  - Oil Change Procedure
    21
  - Oil Cooler
    22
- Spark Plugs
  22
- Air Cleaner Service
  23
- Cooling System
  23
- Exhaust System
  24
- Battery
  24
- Battery Charger
  25
- Circuit Protection
  25
  - Line Circuit Breaker
    25
  - Fuses
    25
- Storage Procedure
  26
  - Lubricating System
    26
  - Fuel System
    26
  - Cylinder Lubrication
    26
  - Exterior Preparation
    26
  - Battery
    26
Section 4 Troubleshooting
27
- Introduction
  27
- Controller Troubleshooting
  27
- Generator Set Troubleshooting
  28
- Battery Charger Troubleshooting
  29
Appendix A Abbreviations
31

Kohler 18TRES Installation Manual (56 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 6.9 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
- Exhaust System
  6
- Hot Parts
  8
Introduction
9
Service Assistance
12
Section 1 Installation
13
- General
  13
- Lifting
  13
- Generator Set Inspection
  13
- Location and Mounting
  13
  - Exhaust Requirements
    21
  - Air Requirements
    21
- Power Supply
  22
- Fuel Requirements
  22
  - Fuel Supply
    22
  - Fuel Pipe Size
    24
- Fuel Conversion
  24
  - Fuel Conversion, 8.5/12 Kw
    25
  - Fuel Conversion, 17/18 Kw
    26
- Electrical Connections
  28
  - AC Connections
    28
  - Remote Start Connection
    30
  - Grounding
    30
  - Battery Charger
    30
- Battery
  31
- Accessories
  32
  - Common Fault and Auxiliary Run Relay Board
    32
  - Carburetor Heater
    33
- Prestart Installation Check
  35
- Startup Notification
  35
- Controller Configuration
  35
  - System Parameters
    35
  - Application Code Version
    36
- Voltage and Frequency Adjustments
  38
  - Voltage Adjustment
    38
  - Frequency Adjustment
    39
Section 2 Wiring Diagrams
43
Appendix A Abbreviations
53

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