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Intelligent Motion Systems IM805 Manuals
Manuals and User Guides for Intelligent Motion Systems IM805. We have
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Intelligent Motion Systems IM805 manual available for free PDF download: Operating Instructions Manual
Intelligent Motion Systems IM805 Operating Instructions Manual (74 pages)
Excellence in Motion HIGH PERFORMANCE MICROSTEPPING DRIVE
Brand:
Intelligent Motion Systems
| Category:
DC Drives
| Size: 1 MB
Table of Contents
Table of Contents
3
Introduction
7
The IM805
7
Features and Benefits
7
The Product Manual
8
Notes and Warnings
9
Hardware Specifications
10
Section Overview
10
Mechanical Specifications
10
Figure 2.1 IM805 Dimensions
10
Electrical Specifications
11
Table 2.1 Electrical Specifications
11
Thermal Specifications
12
Pin Assignment and Description
12
Figure 2.2 IM805 Pin Configuration
12
Table 2.2 IM805 Thermal Specifications
12
Table 2.3 Connector P1 - Pin Assignment and Description
13
Status Indications
14
Table 2.4 Connector P2 - Pin Assignment and Description
14
Figure 2.3 Stautus Indicator LED
15
Mounting the IM805
15
Figure 3.1 Mounting Recommendations
15
Table 3.1 IM805 Mounting Screw/Washer Requirements
16
Theory of Operation
17
Section Overview
17
Circuit Operation
17
Figure 4.1 IM805 Block Diagram
17
Microstep Select (MSEL) Inputs
18
Stepping
18
Dual PWM Circuit
19
Figure 4.2 Recirculating PWM
19
Figure 4.3 Non-Recirculating PWM
19
Fullstep Output Signal
20
Timing
20
Power Supply Requirements
21
Section Overview
21
Selecting a Power Supply
21
Table 5.1 Motor Power Supply Requirements
22
Table 5.2 +5 VDC Power Supply Requirements
23
Selecting an Opto Supply
24
Recommended Wiring
24
AC Line Filtering
25
Motor Requirements
26
Section Overview
26
Selecting a Motor
26
Connecting the Motor
31
Motor Wiring
31
Figure 6.1 Per Phase Winding Inductance
32
Figure 6.2 8 Lead Motor Series Connections
32
Figure 6.3 8 Lead Motor Parallel Connections
32
Figure 6.4 6 Lead Motor Half Coil (Higher Speed) Connections
34
Figure 6.5 6 Lead Motor Full Coil (Higher Torque) Connections
34
Figure 6.6 4 Lead Motor Connections
34
Interfacing and Controlling the IM805
35
Layout and Interface Guidelines
35
Section Overview
35
Motor Power Connection (+V)
36
Configuring and Controlling the Output Current
37
Figure 7.1 IM805 Motor Power Connctions
40
Figure 7.2 Current Adjust Resistor Placement
40
Table 7.1 Current Adjust Resistor Values
40
Figure 7.3 Current Reduction Adjust Resistor Placement
41
Controlling the Output Resolution
42
Figure 7.4 MSEL Switch Showing 50 Microsteps/Step Selected
42
Table 7.2 Microstep Resolution Switch Settings
43
Figure 7.5 Optically Isolated Inputs
44
Interfacing and Using the Isolated Logic Inputs
44
Table 7.3 Recommended Input Current Limiting Resistor Values
45
Table 7.4 Logic Input Timing
46
Figure 7.6 Switch Interface
47
Figure 7.7 Open Collector Interface
48
Figure 7.8 TTL Interface
48
Figure 7.9 LYNX Interface
49
Connecting and Using the Fault Output
50
Figure 7.10 the Fault Output Connected to an LED
50
Figure 7.11 the Full Step Output Connected to an Up/Down Counter
51
Full Step Output
51
Minimum Connections
52
Section Overview
53
Minimum Connections
53
Troubleshooting
53
Section Overview
53
Basic Troubleshooting
53
Problem Symptoms and Possible Causes
53
Contacting Technical Support
56
The IMS Web Site
56
Returning Your Product to IMS
56
Troubleshooting
53
Standard Connection Options
57
Appendix Overview
57
Im805-34P1
58
Figure A.1 IM805-34P1 Connector P1 Mechanical Drawing
58
Figure A.2: IM805-34P1Connector P1Pin Locations
58
Table A.1: IM805-34P1 Connector P1Pin Assignment and Description
59
Figure A.3 MSEL Connection Using TTL Interface
61
Figure A.4 Cascading IM805-34P1 Drives Using the Step/Direction Outputs
62
Im805-8P2
63
Figure A.5 IM805-8P2 - Connector P1
63
Figure A.6 IM805-8P2 - Connector P2
63
Im805-34P1-8P2
64
Figure A.7 IM805-34P1-8P2 - Connector P1
64
Figure A.8 IM805-34P1-8P2 - Connector P2
64
Im805-Plg
65
Figure A.9 IM805-PLG Connectors
65
Figure A.10 IM805-PLG Pin Location and Orientation
66
Figure 7.12 IM805 Minimum Connections
58
Cooling Solutions
67
H-4X Heat Sink Kit
67
Thermal Non-Isolating Pad (TN-48)
67
Figure B.1 H-4X Heat Sink
67
Accessories
68
Appendix Overview
68
Figure C.1 U3-CLP Mounting Hole Locations
68
U3-CLP: Side-Mounting Clip
68
Figure C.2 Attaching the U3-CLP to the IM805
69
BB-34-4P Breakout Board
70
Figure C.3 Panal Mounting an IM805 Using the U3-CLP Clip Set
71
Figure C.4 BB-34-4P Breakout Board Mechanical Specifications
71
Figure C.5 BB-34-4P Pin Locations
71
Figure C.6 BB-34-4P Mounting Diagram
71
PLG-R Removable Screw Terminal Set
72
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