Hitachi X200-005S Manuals

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Hitachi X200-005S Instruction Manual

Hitachi X200-005S Instruction Manual (306 pages)

X200 Series Inverter

Brand: Hitachi | Category: Inverter | Size: 8.91 MB

Table of Contents

Definitions and Symbols
2
Hazardous High Voltage
2
Safety Messages
2
General Precautions - Read These First
3
Index to Warnings and Cautions in this Manual
5
General Warnings and Cautions
11
Circuit Breaker and Fuse Sizes
16
- Motor Overload Protection
  16
- Table of Contents
  17
Revisions
19
Contact Information
20
Getting Started
22
Chapter 1 : Getting Started

23
- Introduction
  23
- X200 Inverter Specifications
  26
  - Torque Characteristics
    30
  - General Specifications
    31
  - Derating Curves
    33
- Introduction to Variable-Frequency Drives
  40
- Frequently Asked Questions
  45
- Inverter Mounting and Installation
  48
Chapter 2 : Inverter Mounting and Installation

49
- Main Physical Features
  49
- Orientation to Inverter Features
  49
  - Unpacking and Inspection
    49
  - Front Housing Cover
    50
  - Housing Cover Removal
    50
  - Logic Connector Introduction
    51
  - Connecting the Inverter to Modbus
    52
  - DIP Switch Introduction
    52
  - Power Wiring Access
    53
- Basic System Description
  54
- Step-By-Step Basic Installation
  55
- Powerup Test
  71
- Using the Front Panel Keypad
  73
- Introduction of Inverter Programming
  85
Chapter 3 : Configuring Drive Parameters

86
- Using the Keypad Devices
  86
  - Control Algorithms
    88
  - Operational Modes
    88
  - Run Mode Edit
    88
  - “D” Group: Monitoring Functions
    89
  - Trip Event and History Monitoring
    90
  - Local Monitoring During Network Operation
    91
  - “F” Group: Main Profile Parameters
    92
  - “A” Group: Standard Functions
    93
  - Basic Parameter Settings
    95
  - Analog Input Settings
    96
  - Multi-Speed and Jog Frequency Setting
    98
  - Constant and Variable (Reduced) Torque
    99
  - Manual Torque Boost
    99
  - Torque Control Algorithms
    99
  - Voltage Gain
    100
  - DC Braking (DB) Settings
    101
  - DC Braking – Frequency Detection
    101
  - Normal DC Braking Performance
    101
  - Frequency-Related Functions
    103
  - Jump Frequencies
    104
  - PID Control
    105
  - Automatic Voltage Regulation (AVR) Function
    106
  - Energy Savings Mode / Optional Accel/Decel
    107
  - Second Acceleration and Deceleration Functions
    108
  - Accel/Decel
    110
  - Additional Analog Input Settings
    111
  - Input Range Settings
    111
  - Analog Input Calculate Function
    112
  - Add Frequency
    113
  - Potentiometer Settings
    114
  - Automatic Restart Mode
    115
  - “B” Group: Fine Tuning Functions
    115
  - Electronic Thermal Overload Alarm Setting
    117
  - Overload Restriction
    118
  - Software Lock Mode
    119
  - Controlled Stop Operation at Power Loss
    121
  - Miscellaneous Settings
    123
  - Input Terminal Configuration
    132
  - “C” Group: Intelligent Terminal Functions
    132
  - Input Function Summary Table
    134
  - Output Terminal Configuration
    137
  - Output Function Summary Table
    138
  - Analog Function Summary Table
    139
  - Low Load Detection Parameters
    140
  - Output Function Adjustment Parameters
    141
  - Network Communications Settings
    143
  - Analog Signal Calibration Settings
    144
  - Miscellaneous Functions
    145
  - Logic Output Function
    146
  - Output Logic and Timing
    146
  - Output Signal ON/OFF Delay Function
    147
  - “H” Group: Motor Constants Functions
    148
  - Operations and Monitoring
    150
  - Caution Messages for Operating Procedures
    151
Chapter 4 : Operations and Monitoring

151
- Introduction
  151
- Warning Messages for Operating Procedures
  152
- Connecting to Plcs and Other Devices
  153
- Example Wiring Diagram
  154
- Control Logic Signal Specifications
  155
  - Intelligent Inputs
    156
  - Intelligent Outputs
    156
- Intelligent Terminal Listing
  156
- Using Intelligent Input Terminals
  157
  - Sinking Inputs, Internal Supply
    158
  - Sourcing Inputs, Internal Supply
    158
  - Forward Run/Stop and Reverse Run/Stop Commands
    160
  - Multi-Speed Select
    161
  - Jogging Command
    163
  - External Signal for DC Braking
    164
  - Set Second Motor, Special Set
    165
  - Two Stage Acceleration and Deceleration
    166
  - Free-Run Stop
    167
  - External Trip
    168
  - Unattended Start Protection
    169
  - Software Lock
    170
  - Analog Input Current/Voltage Select
    171
  - Reset Inverter
    172
  - Thermistor Thermal Protection
    173
  - Three-Wire Interface Operation
    174
  - PID ON/OFF and PID Clear
    175
  - Remote Control up and down Functions
    176
  - Force Operation from Digital Operator
    178
  - Add Frequency Enable
    179
  - Force Terminal Mode
    180
  - Inverter Ready
    180
  - Emergency Stop
    181
  - How to Go into Emergency Stop Mode
    182
  - Sinking Outputs, Open Collector
    185
- Using Intelligent Output Terminals
  185
  - Internal Relay Output
    186
  - Run Signal
    188
  - Frequency Arrival Signals
    189
  - Overload Advance Notice Signal
    191
  - Output Deviation for PID Control
    192
  - Alarm Signal
    193
  - Analog Input Disconnect Detect
    195
  - Current Signal Loss
    195
  - Voltage Signal Loss
    195
  - PID Second Stage Output
    196
  - Network Detection Signal (Integrated Modbus)
    199
  - Logic Output Function
    200
  - Network Detection Signal (Fieldbus Option)
    202
  - Low Load Detection Signal
    203
- Analog Input Operation
  204
  - Current Input
    204
  - Voltage Input
    204
  - AM Output Gain Adjustment
    206
  - AM Output Offset Adjustment
    206
- Analog Output Operation
  206
- PID Loop Operation
  207
  - Error Inversion
    208
  - PID Loop Configuration
    208
  - PID Output Limit
    208
- Configuring the Inverter for Multiple Motors
  209
  - Inverter Configuration for Two Motor Types
    209
  - Simultaneous Connections
    209
Chapter 5: Inverter System Accessories

212
- Component Description
  212
- Introduction
  212
  - AC Reactors, Input Side
    214
  - Component Descriptions
    214
  - Example Calculation
    214
  - Examples of These Situations Include
    214
  - DC Link Choke
    215
  - EMI Filter
    215
  - RF Noise Filter (Capacitive)
    215
  - Zero-Phase Reactor (RF Noise Filter)
    215
- Dynamic Braking
  216
  - Dynamic Braking Usage
    216
  - Selecting Braking Resistors for External Braking Units
    216
Chapter 6 Troubleshooting and Maintenance

220
- General Precautions and Notes
  221
- Inspection Items
  221
- Troubleshooting
  221
  - Troubleshooting Tips
    222
  - Error Codes
    224
  - Fault Detection and Clearing
    224
- Monitoring Trip Events, History, & Conditions
  224
- Trip History and Inverter Status
  226
- Restoring Factory Default Settings
  227
- Maintenance and Inspection
  228
  - Monthly and Yearly Inspection Chart
    228
  - Megger Test
    229
  - Capacitor Life Curves
    230
  - Spare Parts
    230
  - General Inverter Electrical Measurements
    231
  - Single-Phase Measurement Diagram
    232
  - Three-Phase Measurement Diagram
    232
  - Inverter Output Voltage Measurement Techniques
    233
  - Almost Zero Resistance
    234
  - IGBT Test Method
    234
  - Legend Almost Infinite Resistance
    234
- Warranty
  235
Appendix A: Glossary and Bibliography

236
- Glossary and Bibliography
  236
- Modbus Data Listing
  244
- Modbus Network Communications
  244
- Network Protocol Reference
  244
Appendix B: Modbus Network Communications

245
- Introduction
  245
- Connecting the Inverter to Modbus
  246
  - Set Inverter OPE/485 Switch
    247
  - Terminate Network Wiring
    247
  - Inverter Parameter Setup
    248
  - Message Configuration: Query
    249
- Network Protocol Reference
  249
  - Slave Address:
    249
  - Transmission Procedure
    249
  - Error Check
    250
  - Function Code
    250
  - Header and Trailer (Silent Interval)
    250
  - Message Configuration: Response
    251
  - Normal Response
    251
  - Response When an Error Occurs
    251
  - Transmission Time Required
    251
  - No Response Occurs
    252
  - Explanation of Function Codes
    253
  - Read Holding Register [03H]
    254
  - Write in Coil [05H]
    255
  - Write in Holding Register [06H]
    256
  - Loopback Test [08H]
    257
  - Write in Coils [0Fh]
    258
  - Write in Holding Registers [10H]
    259
  - Exception Response
    260
  - Store New Register Data (ENTER Command)
    261
  - Modbus Coil List
    262
- Modbus Data Listing
  262
- Modbus Holding Registers
  264
Appendix C: Drive Parameter Setting Tables

284
- Introduction
  284
- Parameter Settings for Keypad Entry
  284
  - Main Profile Parameters
    285
  - Parameter Settings for Keypad Entry
    285
  - Standard Functions
    286
Appendix D: CE-EMC Installation Guidelines

294
- Hitachi EMC Recommendations
  294
- CE-EMC Installation Guidelines
  295
- Installation for X200 Series (Example of SFEF Models)
  297
- Hitachi EMC Recommendations
  298
- Index
  300

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