Heidenhain TNC 640 5E Manuals

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Heidenhain TNC 640 5E User Manual

Heidenhain TNC 640 5E User Manual (903 pages)

Brand: Heidenhain | Category: Control Panel | Size: 56 MB

Table of Contents

About this Manual
6
New Functions 34059X
13
The D18 Functions Have Been Expanded, See "D18 – Reading System Data
20
Table of Contents
35
First Steps with the TNC 640
65
Introduction
87
- The TNC 640
  88
- HEIDENHAIN Klartext and DIN/ISO
  88
- Compatibility
  88
- Visual Display Unit and Operating Panel
  89
- Display Screen
  89
- Setting Screen Layout
  89
- Control Panel
  90
- Modes of Operation
  91
- Manual Operation and El. Handwheel
  91
- Positioning with Manual Data Input
  91
- Programming
  92
- Test Run
  92
- Program Run, Full Sequence and Program Run, Single Block
  93
- Status Displays
  94
- General Status Display
  94
- Additional Status Displays
  96
- Window Manager
  103
- Overview of Taskbar
  104
- Portscan
  107
- Remote Service
  108
- Printer
  110
- Selinux Security Software
  112
- Vnc
  113
- Backup and Restore
  115
- Remote Desktop Manager (Option 133)
  118
- Introduction
  118
- Configuring Connections - Windows Terminal Service (Remotefx)
  119
- Configuring the Connection - VNC
  121
- Shutting down or Rebooting an External Computer
  122
- Starting and Stopping the Connection
  123
- Accessories: HEIDENHAIN 3-D Touch Probes and Electronic Handwheels
  124
- 3-D Touch Probes
  124
- HR Electronic Handwheels
  125
Operating the Touchscreen
127
- Display Unit and Operation
  128
- Touchscreen
  128
- Operating Panel
  128
- Gestures
  129
- Overview of Possible Gestures
  129
- Navigating in the Table and NC Programs
  130
- Operating the Simulation
  131
- Using the HEROS Menu
  132
- Operating the CAD Viewer
  133
- Functions in the Taskbar
  138
- Touchscreen Calibration
  138
- Touchscreen Configuration
  138
- Touchscreen Cleaning
  139
Fundamentals, File Management
141
- Fundamentals
  142
- Position Encoders and Reference Marks
  142
- Reference Systems
  143
- Designation of the Axes on Milling Machines
  154
- Polar Coordinates
  154
- Absolute and Incremental Workpiece Positions
  155
- Selecting the Preset
  156
- Creating and Writing Programs
  157
- Structure of an NC Program in ISO Format
  157
- Defining the Blank: G30/G31
  158
- Creating a New NC Program
  161
- Programming Tool Movements in DIN/ISO
  162
- Actual Position Capture
  164
- Editing an NC Program
  165
- The Control's Search Function
  169
- File Management: Basics
  171
- Files
  171
- Displaying Externally Generated Files on the Control
  173
- Data Backup
  173
- Working with the File Manager
  174
- Directories
  174
- Paths
  174
- Overview: Functions of the File Manager
  175
- Calling the File Manager
  176
- Selecting Drives, Directories and Files
  177
- Creating a New Directory
  179
- Creating New File
  179
- Copying a Single File
  179
- Copying Files into Another Directory
  180
- Copying a Table
  181
- Copying a Directory
  182
- Choosing One of the Last Files Selected
  182
- Deleting a File
  182
- Deleting a Directory
  183
- Tagging Files
  184
- Renaming a File
  185
- Sorting Files
  185
- Additional Functions
  186
- Additional Tools for Management of External File Types
  187
- Additional Tools for Itcs
  195
- Data Transfer to or from an External Data Carrier
  197
Programming Aids
203
- Adding Comments
  204
- Application
  204
- Entering Comments During Programming
  204
- Inserting Comments after Program Entry
  204
- Entering a Comment in a Separate Block
  204
- Commenting out an Existing NC Block
  204
- Functions for Editing of the Comment
  205
- Freely Editing an NC Program
  206
- Display of NC Programs
  207
- Syntax Highlighting
  207
- Scrollbar
  207
- Structuring Programs
  208
- Definition and Applications
  208
- Displaying the Program Structure Window / Changing the Active Window
  208
- Inserting a Structure Block in the Program Window
  209
- Selecting Blocks in the Program Structure Window
  209
- Calculator
  210
- Operation
  210
- Cutting Data Calculator
  213
- Application
  213
- Programming Graphics
  216
- Activating and Deactivating Programming Graphics
  216
- Generating a Graphic for an Existing Program
  217
- Block Number Display ON/OFF
  218
- Erasing the Graphic
  218
- Showing Grid Lines
  218
- Magnification or Reduction of Details
  219
- Error Messages
  220
- Display of Errors
  220
- Opening the Error Window
  220
- Closing the Error Window
  220
- Detailed Error Messages
  221
- INTERNAL INFO Soft Key
  221
- FILTER Soft Key
  221
- Clearing Errors
  222
- Error Log
  222
- Keystroke Log
  223
- Informational Texts
  224
- Saving Service Files
  224
- Calling the Tncguide Help System
  224
- Tncguide Context-Sensitive Help System
  225
- Application
  225
- Working with Tncguide
  226
- Downloading Current Help Files
  230
Tools
233
- Entering Tool-Related Data
  234
- Feed Rate F
  234
- Spindle Speed S
  235
- Tool Data
  236
- Requirements for Tool Compensation
  236
- Tool Number, Tool Name
  236
- Tool Length L
  236
- Tool Radius R
  236
- Delta Values for Lengths and Radii
  237
- Entering Tool Data into the NC Program
  237
- Entering Tool Data into the Table
  238
- Importing Tool Tables
  248
- Overwriting Tool Data from an External PC
  250
- Pocket Table for Tool Changer
  251
- Calling the Tool Data
  254
- Tool Change
  256
- Tool Usage Test
  259
- Tool Compensation
  262
- Introduction
  262
- Tool Length Compensation
  262
- Tool Radius Compensation
  263
- Tool Management (Option Number 93)
  266
- Basics
  266
- Calling Tool Management
  267
- Editing Tool Management
  268
- Available Tool Types
  272
- Importing and Exporting Tool Data
  274
Programming Contours
277
Data Transfer from CAD Files
327
- Screen Layout of the CAD Viewer
  328
- Fundamentals of the CAD Viewer
  328
- CAD Import (Option 42)
  329
- Application
  329
- Using the CAD Viewer
  330
- Opening the CAD File
  330
- Basic Settings
  331
- Setting Layers
  333
- Setting a Preset
  334
- Defining the Datum
  336
- Selecting and Saving a Contour
  339
- Selecting and Saving Machining Positions
  343
Subprograms and Program Section Repeats
349
- Labeling Subprograms and Program Section Repeats
  350
- Label
  350
- Subprograms
  351
- Operating Sequence
  351
- Programming Notes
  351
- Programming the Subprogram
  352
- Calling a Subprogram
  352
- Program-Section Repeats
  353
- Label G98
  353
- Operating Sequence
  353
- Programming Notes
  353
- Programming a Program Section Repeat
  354
- Calling a Program Section Repeat
  354
- Any Desired NC Program as Subprogram
  355
- Overview of the Soft Keys
  355
- Operating Sequence
  356
- Programming Notes
  356
- Calling any Program as a Subprogram
  357
- Nesting
  360
- Types of Nesting
  360
- Nesting Depth
  360
- Subprogram Within a Subprogram
  361
- Repeating Program Section Repeats
  362
- Repeating a Subprogram
  363
- Programming Examples
  364
- Example: Milling a Contour in Several Infeeds
  364
- Example: Groups of Holes
  365
- Example: Group of Holes with Several Tools
  366
Programming Q Parameters
369
- 10.1 Principle and Overview of Functions
  370
- Programming Notes
  372
- Calling Q Parameter Functions
  373
- Part Families-Q Parameters in Place of Numerical Values
  374
- Application
  374
- Describing Contours with Mathematical Functions
  375
- Application
  375
- Overview
  375
- Programming Fundamental Operations
  376
- 10.4 Angle Functions
  378
- Definitions
  378
- Programming Trigonometric Functions
  378
- 10.5 Calculation of Circles
  379
- Application
  379
- 10.6 If-Then Decisions with Q Parameters
  380
- Application
  380
- Unconditional Jumps
  380
- Programming If-Then Decisions
  381
- 10.7 Checking and Changing Q Parameters
  382
- Procedure
  382
- Additional Functions
  384
- Overview
  384
- D14: Displaying Error Messages
  385
- D16 - Formatted Output of Texts and Q Parameter Values
  389
- D18 - Reading System Data
  395
- D19 - Transfer Values to the PLC
  425
- D20 - NC and PLC Synchronization
  426
- D29 - Transfer Values to the PLC
  427
- D37 - Export
  428
- D38 - Send Information from NC Program
  428
- Entering Formulas Directly
  429
- Entering Formulas
  429
- Rules for Formulas
  431
- Example of Entry
  432
- String Parameters
  433
- String Processing Functions
  433
- Assign String Parameters
  434
- Chain-Linking String Parameters
  435
- Converting a Numerical Value to a String Parameter
  436
- Copying a Substring from a String Parameter
  437
- Reading System Data
  438
- Converting a String Parameter to a Numerical Value
  439
- Testing a String Parameter
  440
- Finding the Length of a String Parameter
  441
- Comparing Alphabetic Priority
  442
- Reading out Machine Parameters
  443
- 10.11 Preassigned Q Parameters
  446
- Values from the PLC: Q100 to Q107
  446
- Active Tool Radius: Q108
  446
- Tool Axis: Q109
  447
- Spindle Status: Q110
  447
- Coolant On/Off: Q111
  447
- Overlap Factor: Q112
  447
- Unit of Measurement for Dimensions in the Program: Q113
  447
- Tool Length: Q114
  448
- Coordinates after Probing During Program Run
  448
- Deviation between Actual Value and Nominal Value During Automatic Tool Measurement With, for Example, the TT 160
  448
- Tilting the Working Plane with Spatial (Workpiece) Angles Instead of Spindle Head Angles: Coordinates for Rotary Axes Calculated by the Control
  448
- Measurement Results from Touch Probe Cycles
  449
- Checking the Setup Situation: Q601
  450
- Programming Examples
  451
- Example: Ellipse
  451
- Example: Concave Cylinder Machined with Spherical Cutter
  453
- Example: Convex Sphere Machined with End Mill
  455
Miscellaneous Functions
457
Special Functions
479
- 12.1 Overview of Special Functions
  480
- Main Menu for SPEC FCT Special Functions
  480
- Program Defaults Menu
  481
- Functions for Contour and Point Machining Menu
  481
- Menu for Defining Different DIN/ISO Functions
  482
- Dynamic Collision Monitoring (Option 40)
  483
- Function
  483
- Graphic Display of the Collision Objects
  484
- Collision Monitoring in the Manual Operating Modes
  486
- Collision Monitoring in the Test Run Operating Mode
  487
- Collision Monitoring in the Program Run Operating Modes
  488
- Activating and Deactivating Collision Monitoring
  490
- 12.3 Tool Carrier Management
  492
- Fundamentals
  492
- Save Tool Carrier Templates
  492
- Assigning Input Parameters to Tool Carriers
  493
- Allocating Parameterized Tool Carriers
  496
- Global Program Settings (Option 44)
  497
- Application
  497
- Activating and Deactivating a Function
  499
- Information Area
  502
- Additive Offset (M-CS)
  502
- Additive Basic Rotat. (W-CS)
  504
- Shift (W-CS)
  505
- Mirroring (W-CS)
  506
- Shift (Mw-CS)
  507
- Rotation (WPL-CS)
  508
- Handwheel Superimp
  509
- Feed Rate Factor
  513
- Adaptive Feed Control AFC (Option 45)
  514
- Application
  514
- Defining Basic AFC Settings
  516
- Recording a Teach-In Cut
  519
- Activating and Deactivating AFC
  524
- Log File
  526
- Tool Wear Monitoring
  527
- Tool Load Monitoring
  527
- Active Chatter Control ACC (Option 145)
  528
- Application
  528
- Activating/Deactivating ACC
  529
- 12.7 Defining DIN/ISO Functions
  530
- Overview
  530
- 12.8 Defining a Counter
  531
- Application
  531
- Define FUNCTION COUNT
  531
- 12.9 Creating Text Files
  533
- Application
  533
- Opening and Exiting a Text File
  533
- Editing Texts
  534
- Deleting and Re-Inserting Characters, Words and Lines
  534
- Editing Text Blocks
  535
- Finding Text Sections
  536
- 12.10 Freely Definable Tables
  537
- Fundamentals
  537
- Creating a Freely Definable Table
  537
- Editing the Table Format
  538
- Switching between Table and Form View
  539
- D26 - Open a Freely Definable Table
  540
- D27 - Write to a Freely Definable Table
  541
- D28 - Read from a Freely Definable Table
  542
- Customizing the Table Format
  542
- Pulsing Spindle Speed FUNCTION S-PULSE
  543
- Programming a Pulsing Spindle Speed
  543
- Resetting the Pulsing Spindle Speed
  544
- 12.12 Dwell Time FUNCTION FEED
  545
- Programming Dwell Time
  545
- Resetting Dwell Time
  546
- 12.13 Dwell Time FUNCTION DWELL
  547
- Programming Dwell Time
  547
- Lift off Tool at NC Stop: FUNCTION LIFTOFF
  548
- Programming Tool Lift-Off with FUNCTION LIFTOFF
  548
- Resetting the Lift-Off Function
  550
Multiple-Axis Machining
551
Pallet Management
601
- Pallet Management
  602
- Application
  602
- Selecting Pallet Table
  606
- Inserting or Deleting Columns
  606
- Processing Pallet Table
  607
- 14.2 Pallet Preset Management
  609
- Fundamentals
  609
- Using Pallet Presets
  609
- 14.3 Tool-Oriented Machining
  610
- Fundamentals
  610
- Sequence of Tool-Oriented Machining
  612
- MID-Program Startup with Block Scan
  613
Batch Process Manager
615
- Batch Process Manager (Option 154)
  616
- Fundamentals
  616
- Application
  616
- Opening the Batch Process Manager
  619
- Creating a Job List
  619
- Editing a Job List
  621
- Executing the Job List
  622
Turning
623
- Turning Operations on Milling Machines (Option 50)
  624
- Introduction
  624
- Basic Functions (Option 50)
  625
- Switching between Milling/Turning Mode of Operation
  625
- Graphic Display of Turning Operations
  628
- Program Spindle Speed
  629
- Feed Rate
  631
- Unbalance Functions (Option 50)
  632
- Unbalance While Turning
  632
- Measure Unbalance Cycle
  634
- Calibrate Unbalance Cycle
  635
- Tools in Turning Mode (Option 50)
  636
- Tool Call
  636
- Tool Compensation in the Program
  637
- Tool Data
  638
- Tool Tip Radius Compensation TRC
  645
- Turning Program Functions (Option 50)
  647
- Recessing and Undercutting
  647
- Blank Form Update TURNDATA BLANK
  653
- Inclined Turning
  654
- Using a Facing Slide
  656
- Cutting Force Monitoring with the AFC Function
  660
Manual Operation and Setup
663
- Switch-On, Switch-Off
  664
- Switch-On
  664
- Traverse Reference Points
  666
- Switch-Off
  668
- Moving the Machine Axes
  669
- Note
  669
- Moving the Axis with the Axis Direction Keys
  669
- Incremental Jog Positioning
  670
- Traverse with Electronic Handwheels
  671
- Spindle Speed S, Feed Rate F and Miscellaneous Function M
  682
- Application
  682
- Entering Values
  682
- Adjusting Spindle Speed and Feed Rate
  683
- Feed Rate Limit F MAX
  683
- Optional Safety Concept (Functional Safety FS)
  684
- Miscellaneous
  684
- Explanation of Terms
  685
- Additional Status Displays
  686
- Checking the Axis Positions
  687
- Activating Feed-Rate Limitation
  688
- Managing Presets
  689
- Note
  689
- Saving Presets in the Table
  689
- Protecting Presets from Being Overwritten
  694
- Activating a Preset
  696
- Presetting Without a 3-D Touch Probe
  697
- Note
  697
- Preparation
  697
- Presetting Setting with an End Mill
  697
- Using Touch Probe Functions with Mechanical Probes or Measuring Dials
  698
- Using a 3-D Touch Probe
  699
- Introduction
  699
- Overview
  700
- Suppress Touch Probe Monitoring
  702
- Functions in Touch Probe Cycles
  702
- Selecting the Probing Cycle
  705
- Recording Measured Values from the Touch Probe Cycles
  705
- Writing Measured Values from the Touch Probe Cycles to a Datum Table
  706
- Writing Measured Values from the Touch-Probe Cycles to the Preset Table
  707
- Calibrating 3-D Touch Probes
  708
- Introduction
  708
- Calibrating the Effective Length
  709
- Calibrating the Effective Radius and Compensating Center Misalignment
  710
- Displaying Calibration Values
  714
- Compensating Workpiece Misalignment with 3-D Touch Probe
  715
- Introduction
  715
- Identifying Basic Rotation
  716
- Saving the Basic Rotation in the Preset Table
  716
- Compensation of Workpiece Misalignment by Rotating the Table
  717
- Show Basic Rotation and Offset
  718
- Rescind Basic Rotation or Offset
  718
- Measuring 3-D Basic Rotation
  719
- 17.10 Presetting with a 3-D Touch Probe
  722
- Overview
  722
- Presetting on any Axis
  723
- Corner as Preset
  724
- Circle Center as Preset
  726
- Setting a Center Line as Preset
  729
- Measuring Workpieces with a 3-D Touch Probe
  730
- Tilting the Working Plane (Option 8)
  733
- Application, Function
  733
- Position Display in a Tilted System
  735
- Limitations on Working with the Tilting Function
  735
- Activating Manual Tilting
  736
- Setting the Tool-Axis Direction as the Active Machining Direction
  738
- Setting a Preset in a Tilted Coordinate System
  738
- Camera-Based Monitoring of the Setup Situation VSC (Option 136)
  739
- Basics
  739
- Overview
  741
- Produce Live Image
  742
- Manage Monitoring Data
  743
- Configuration
  745
- Results of the Image Evaluation
  746
Positioning with Manual Data Input
747
Test Run and Program Run
753
- Graphics
  754
- Application
  754
- Speed of the Setting Test Runs
  755
- Overview: Display Modes
  756
- 3-D View
  756
- Plan View
  760
- Projection in Three Planes
  760
- Repeating Graphic Simulation
  762
- Tool Display
  762
- Measurement of Machining Time
  763
- Showing the Workpiece Blank in the Working Space
  764
- Application
  764
- Functions for Program Display
  766
- Overview
  766
- 19.4 Test Run
  767
- Application
  767
- Test Run Execution
  769
- Test Run up to a Certain Block
  771
- 19.5 Program Run
  772
- Application
  772
- Running a Part Program
  773
- Interrupting, Stopping or Aborting Machining
  774
- Moving the Machine Axes During an Interruption
  777
- Resuming Program Run after an Interruption
  778
- Retraction after a Power Interruption
  779
- Entering the Program at any Point: MID-Program Startup
  782
- Returning to the Contour
  787
- 19.6 Automatic Program Start
  788
- Application
  788
- 19.7 Skipping Blocks
  789
- Application
  789
- Delete / Symbol
  789
- 19.8 Optional Program-Run Interruption
  790
- Application
  790
MOD Functions
791
- MOD Function
  792
- Selecting MOD Functions
  792
- Changing the Settings
  792
- Exiting MOD Functions
  792
- Overview of MOD Functions
  793
- 20.2 Graphic Settings
  794
- 20.3 Counter Settings
  795
- 20.4 Machine Settings
  796
- External Access
  796
- Entering Traverse Limits
  798
- Tool Usage File
  799
- Select Kinematics
  800
- 20.5 System Settings
  801
- Set the System Time
  801
- 20.6 Select the Position Display
  802
- Application
  802
- 20.7 Setting the Unit of Measure
  804
- Application
  804
- 20.8 Displaying Operating Times
  804
- 20.9 Software Numbers
  805
- Application
  805
- 20.10 Enter the Code Number
  805
- 20.11 Setting up Data Interfaces
  806
- Serial Interfaces on the TNC 640
  806
- Application
  806
- Setting the RS-232 Interface
  806
- Set BAUD RATE (Baud Rate No. 106701)
  806
- Set Protocol (Protocol No. 106702)
  807
- Set Data Bits (Databits No. 106703)
  807
- Check Parity (Parity No. 106704)
  807
- Set Stop Bits (Stopbits No. 106705)
  807
- Set Handshake (Flowcontrol No. 106706)
  808
- File System for File Operation (Filesystem No. 106707)
  808
- Block Check Character (Bccavoidctrlchar No. 106708)
  808
- Condition of RTS Line (Rtslow No. 106709)
  808
- Define Behavior after Receipt of ETX (Noeotafteretx No. 106710)
  809
- Settings for the Transmission of Data Using PC Software Tncserver
  809
- Setting the Operating Mode of the External Device (Filesystem)
  810
- Software for Data Transfer
  810
- 20.12 Ethernet Interface
  812
- Introduction
  812
- Connection Possibility
  812
- Configuring the Control
  812
- 20.13 Firewall
  818
- Application
  818
- 20.14 Set up Touch Probes
  821
- Introduction
  821
- Setting up a Touch Probe with Radio Transmission
  821
- Setting up a Touch Probe in the MOD Dialog
  822
- Touch Probe with Radio Transmission Configuration
  823
- Configuring the HR 550FS Wireless Handwheel
  825
- Application
  825
- Assigning the Handwheel to a Specific Handwheel Holder
  825
- Setting the Transmission Channel
  826
- Selecting the Transmitter Power
  826
- Statistical Data
  827
- 20.16 Load Machine Configuration
  828
- Application
  828
Tables and Overviews
829

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