GE AV-300i Manuals

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  Safety Symbol Legend / Légende Des Signes De Sécurité
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  Table of Contents

13

Chapter 0 - Safety Precautions / Precautions De Securit

17

Chapter 1 - Function Description

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  General Considerations
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    Variable Connection Methods
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    Block Functions
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    Signal Normalization
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  Drive Status Menu (STATUS)
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    Status
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    State of the Digital Inputs/Outputs (I/O Status)
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    Drive Advanced States (Advanced Status)
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    Driveid States (Drive ID Status)
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    Alarm Register (Alarm Log)
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  Drive Initialization (STARTUP - Setup Mode)
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    Selection of the Regulation Mode (Regulation Mode)
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    Drive Starting Configurations (Startup Config)
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      Setup Mode (Enter Setup Mode)
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      Loading of the Setup Settings (Load Setup)
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      Speed Scale (Full Scale Speed)
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      Encoder Configuration (Encoders Config)
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      Index Storing Function
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      Speedregulation Gain Calc Control (Spdreg Gain Calc)
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      Constant V/F " Control (V/F Config)
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      Control of the Motor Overload (Overload Contr)
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      I 2 T Protection against a Drive Overload
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      Motor Thermal Protection (Motor Protection)
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      Enabling of the Internal Braking (ENABLE BU)
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      Braking Unit Protection (BU Protection)
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      Figure 1.3.2.8.1: Braking Unit Function
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      In General
  • 39

    Recipes - Import Recipe & Export Recipe
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    Table 1.3.3.1: Recipe "Appl Function
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    Table 1.3.3.2: Recipe "Ramp & Speed Config
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    Table 1.3.3.3: Recipe "Appl Card & Comm
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    Table 1.3.3.4: Recipe"I/O Config
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  Parameter Settings On the Regulators (REGULATION PARAM)
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    Regulators
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    Dead Time Comp
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    Function and Parameterization of the V/F Control (V/F Reg Param)
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      V/F Regulation Control (V/F Control)
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      Energy Saving (V/F Save Energy)
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      V/F Catch On Fly From Running On AC Input
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      Automatic Restart After a Temporary Alarm: Retrying
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      Catch On the Fly Process
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    Gain Profiling Speed Feedback in a Sensorless Mode (Sls Spdfbk Gains)
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    Manual Tunings of Regulator Loops (Test Generator)
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    Test Generator Function
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    Manual Tuning of the Current Regulator
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    Figure 1.4.5.2.1: Output Current (Reaction Time @ 3Ms) Displaying
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  Manual Tuning of the Flux Regulator
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  Figure 1.4.5.2.2: Optimal Output Current (Reaction Time @ 1Ms) Displaying
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  Figure 1.4.5.3.1: Flux Reference (CH1) and Flux (CH2) Displaying
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  Figure 1.4.5.3.2: Flux Reference (CH1) and Tuning of Flux (CH2) Displaying
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  Manual Tuning of the Speed Regulator
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  Figure 1.4.5.3.3: Flux Reference (CH1) and Tuning of Magn Current Reference (CH2) Displaying
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  Figure 1.4.5.3.4: Flux Reference (CH1) and Magn Current Reference, with Overshoots, (CH2) Displaying
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  Figure 1.4.5.4.1: Speed Ref1 (CH1) and Norm Speed (CH2) Displaying
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  Figure 1.4.5.4.2: Speed Ref1(Ch1) and Norm Speed (CH2), with Overshoot, Displaying
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  Command Configuration (I/O CONFIG)
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    Definition of the Commands
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    Command Block (Commands)
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      Enable/Disable Control Function
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    Typical Command Configurations
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      Control From Keyboard/Display Module (Factory Setting)
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      Control From Remote Pushbuttons
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      Table 1.5.3.1-1: Setup for Control From Keyboard (Factory Setup)
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      Table 1.5.3.2-1: Example Setup for Pushbutton Control
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      Control From a LAN, Usage of Fast Stop
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    Unmanned Installation
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    Table 1.5.3.3-1: Example Setup for LAN Control with Wired Fast Stop
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    Table 1.5.3.4-1: Example Setup for Unmanned Installation
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  Configuration of the Analog and Digital Inputs/Outputs (I/O CONFIG)
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    Analog Input Block (Analog Inputs)
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    Analog Input Block for 1X and 2X Expansion Cards (Exp Analog Inputs 1X & 2X)
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    Analog Output Block (Analog Outputs)
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    Digital Input Block (Digital Inputs)
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    Digital Output Block (Digital Outputs)
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      Configuration of the OK Relay (Terminals 80, 82)
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    Word Composing and Decomposing Block (Bits->Word & Word->Bits)
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    Forward and Reverse Control Block (Fwd Rev Ctrl)
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  Ramp Configuration (RAMP CONFIG)
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    Ramp Setpoint Block (Ramp Setpoint)
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    Multi Ramp Block (Multi Ramp)
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    Figure 1.7.2.1: Acceleration and Deceleration Ramps
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    Ramp Block (Ramp Function)
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    Figure 1.7.3.1: Ramp Shape
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  Speed Configurations (SPEED CONFIG)
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    Speed Setpoint Block and Speed Ratio Block (Speed Setpoint & Speed Ratio)
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      Example: Rubber Calender
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    Speed Regulation Block (Spd Reg Function)
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    Jog Function Block (Jog)
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    Multi Speed Block (Multi Speed)
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    Motopotentiometer Block (Moto Pot)
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    Speed Zero Control Block (Spd 0 Logic)
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    Speed Regulator Gain Profile Block (Speed Gain Profile)
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    Droop Block "Current Scale" (Speed Droop)
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    Speed Feedback Derivative Block "Speed Up" (Spd Fbk Deriv)
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    Inertia and Friction Compensation Block (Inertia / Frict Cp)
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  Torque Current Configurations (TORQUE CONFIG)
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    Block Generating the Torque Setpoint, the Torque Current Limit Control and the Zero Torque
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      (Torque Setpoint - Torque Curr Lim - Zero Torque CMD)
  • 114

    DC Link Voltage Control (Vdcctrl Reg - Max Regen Power)
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  Flux Current Configurations (FLUX CONFIG)
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    Control of the Flux Current Maximum Limit (Flux Max Limit)
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    Control of the Magnetizing Current (Magnetiz Config)
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    Output Voltage Control (Output Vlt Ref)
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  Stop Option Control (STOP OPTION)
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    Direct Current Braking Control - DC Braking
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    Power Loss Control (Power Loss Ctrl)
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      Power Loss Ridethru (Pwrloss Ridethru)
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      Power Loss Stop (Pwrloss Stop)
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      Figure 1.11.2.1: Power Loss Control Function
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      Figure 1.11.2.2: Power Loss Stop
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  Alarm Block Configurations (ALARM CONFIG)
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    Alarms
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    Alarm State
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    Alarm List and Alarm Recognition
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    Alarm Log
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    Alarm Configurations
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      Hold Off Time
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      Activity
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      Restart
    • 126

      Restart Time
  • 126

    Regulation Alarm Reset
  • 129

    Alarm Status On a Digital Variable
  • 130

    Table 1.12.1: Alarm List
  • 131

    Fault Pin
  • 131

    Table 1.12.8.1: Fault Pin List
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  Serial Communications (COMMUNICATION)
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    Communication Via the RS485 Serial Port (RS485)
  • 132

    Communication Via the SBI Bus Field Card (SBI)
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    Communication Via the Isbus Card (Isbus)
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  Application Card Configuration (APPL CARD CONFIG)
  • 138

    Configuration of the DGFC Option Card (DGFC)
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  PID Control (Appl Function)
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    PID Control Enabling (Pid Function)
  • 142

    Feed Forward Signal - PID Feed-Forward
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    PID Input Block (PID Input)
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      Dynamic Clamp Function
  • 145

    Integer Proportional Control (PI Control)
    • 149

      Setting of the Starting Diameter
    • 149

      Gain Increase at the Starting
    • 149

      PI Clamp Top and Bottom Setting
  • 149

    Proportional Derivative Control (PD Control)
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    PID Output Block (PID Output)
  • 152

    Diameter Calculation (Diameter Calc)
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      Dancer Constant Measurement
    • 153

      Figure 1.15.7.1: Diameter Calculation
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      Procedure for the Calculation of the Starting Diameter
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  Applications Examples for the PID Function
  • 155

    Control of Nip Rolls with Dancer
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      Machine Data
    • 155

      Input/Output
    • 155

      Figure 1.16.1.1: Control of Nip Rolls with Dancer
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      Parameters
  • 157

    Control of Nip Rolls with Loading Cell
    • 157

      Figure 1.16.2.1: Control of Nip Rolls with Loading Cell
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      Machine Data
      • 158

        Input/Output
      • 158

        Parameters
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      Control of Winders/Unwinders with Dancer
      • 160

        Machine Data
      • 160

        Input/Output
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  Figura 1.16.3.1: Control of Winders/Unwinders with Dancer
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    Parameters
  • 163

    Parameters Referring to the Function for the Calculation of the Starting Diameter
  • 163

    Figure 1.16.4.1: Outlining of the Dancer Constant Measurement
  • 164

    Use of the Diameter Sensor
  • 164

    Figure 1.16.5.1: Winder/Unwinder Control with Diameter Sensor
  • 165

    Figure 1.16.5.2: Relationship Between the Transducer Signal and the Winder Diameter
  • 166

    Pressure Control for Pumps and Extruders
    • 166

      Machine Data
    • 166

      Input/Output
    • 166

      Figure 1.16.6.1: Pressure Control for Pumps and Extruders
    • 167

      Parameters
    • 168

      Generic PID
      • 168

        Parameters
    • 169

      Application Note: Dynamic Change of the PI Block Integral Gain
    • 169

      Figure 1.16.8.1: Example with a Small and Big Diameter
    • 170

      Figure 1.16.8.2: PI I Gain PID and PI I Output PID Ratio
  • 171

    Customer Functions (CUSTOM FUNCTIONS)
    • 171

      Signal Comparator (Compare)
    • 173

      Use Variables (Pad Parameters)

175

Chapter 2 - Block Diagrams

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  Status V/F
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  Status Field Oriented Control
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  Status Sensorless
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  V/F Control
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  Field Oriented Control
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  Sensorless Vector Control
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  Inertia Compensation
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  Droop
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  Speed Feedback Derivative
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  Speed Regulator
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  Speed/Torque Control
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  Speed Reference Generation
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  Multi Speed
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  Motor Potentiometer
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  Ramp Setpoint
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  Multiramp
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  Ramp
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  Jog
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  Speed Setpoint
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  Motor Control
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  Speed Feedback
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  Spd Gain Profile
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  Power Loss Stop / Ride Through Control
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  Commands
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  DC Braking
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  Speed Zero Block
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  Custom Functions
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  Input/Output, Appl Card Config, Communication, Fwd-Rev Control
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  Terminal Board Layout Drawing
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  Input-Output: Aninp 1
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  Input-Output: Aninp 2
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  Input-Output: Aninp 3
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  Input- Aninp 1-2X
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  Input Output - Standard Analog Outputs
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  Input Output - Expansion Analog Outputs
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  Input Output - Standard Digital Outputs
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  Input Output - Expansion Digital Outputs
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  Input Output - Standard + Expansion Digital Outputs
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  Bit to Word
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  Word to Bit
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  Isbus Configuration
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  Sbi Configuration
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  Dgfc Fast (Sync) Channels Configuration
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  Dgfc Slow (Sync) Channels Configuration
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  Forward Reverse Control Block
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  PID Function
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  PID Function - Input
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  PID Function - Feed Forward
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  PID Function - Int Diameter Setting
• 224

  PID Function - Intitial Diameter Calculation
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  PID Function - Pipart
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  PID Function - Pigain Scheduler
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  PID Function - Pdpart
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  PID Function - Pd Gain Scheduler
• 229

  PID Function - Output
• 230

  Overload Settings

231

Chapter 3 - Parameters & Pick Lists

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  Menu with Parameter Numbers
  • 231

    Menu Legend
  • 232

    Menu
    • 252

      Setup Mode Menu
  • 253

    Pick Lists
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      Pick List 1
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      Pick List 2
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      Pick List 3
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      Pick List 4
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      Pick List 5
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      Pick List 6
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      Pick List 7
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      Pick List 8
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      Pick List 9
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      Pick List 10
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      Pick List 11
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      Pick List 12
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      Pick List 13
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      Pick List 14
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      Pick List 15
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      Pick List 16
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      Pick List 17
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      Pick List 18
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      Pick List 19
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      Pick List 20
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      Pick List 21
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      Pick List 22
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      Pick List 23
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      Pick List 24
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      Pick List 25
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      Pick List 26
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      Pick List 27
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      Pick List 28
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      Pick List 29
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      Pick List 30
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      Pick List 31
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      Pick List 32
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      Pick List 33
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      Pick List 34
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      Pick List 35
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      Pick List 36
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      Pick List 37
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      Pick List 38
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      Pick List 39
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      Pick List 40
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      Pick List 42
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      Pick List 43
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      Pick List 44
    • 269

      Pick List 45
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  Numeric Order Parameters List
  • 270

    Numeric Order Parameter List Caption
  • 272

    Numeric Order Parameter List
• 294

  Warranty Parts and Service

13

Chapter 0 - Safety Precautions / Precautions De Securité

17

Chapter 1 - Function and Features (Overview)

19

Chapter 2 - Inspection Procedure, Component Identification and Standard Specification

• 19

  Upon Delivery Inspection Procedures
• 19

  Inverter Type Designation