GE AV-300i Manuals

• 4

  Safety Symbol Legend / Légende Des Signes De Sécurité
• 5

  Table of Contents

13

Chapter 0 - Safety Precautions / Precautions De Securit

17

Chapter 1 - Function Description

• 17

  General Considerations
  • 18

    Variable Connection Methods
  • 19

    Block Functions
  • 22

    Signal Normalization
• 25

  Drive Status Menu (STATUS)
  • 25

    Status
  • 25

    State of the Digital Inputs/Outputs (I/O Status)
  • 26

    Drive Advanced States (Advanced Status)
  • 27

    Driveid States (Drive ID Status)
  • 27

    Alarm Register (Alarm Log)
• 28

  Drive Initialization (STARTUP - Setup Mode)
  • 28

    Selection of the Regulation Mode (Regulation Mode)
  • 29

    Drive Starting Configurations (Startup Config)
    • 29

      Setup Mode (Enter Setup Mode)
    • 31

      Loading of the Setup Settings (Load Setup)
    • 31

      Speed Scale (Full Scale Speed)
    • 31

      Encoder Configuration (Encoders Config)
    • 33

      Index Storing Function
    • 35

      Speedregulation Gain Calc Control (Spdreg Gain Calc)
    • 35

      Constant V/F " Control (V/F Config)
    • 36

      Control of the Motor Overload (Overload Contr)
    • 36

      I 2 T Protection against a Drive Overload
    • 37

      Motor Thermal Protection (Motor Protection)
    • 38

      Enabling of the Internal Braking (ENABLE BU)
    • 38

      Braking Unit Protection (BU Protection)
    • 38

      Figure 1.3.2.8.1: Braking Unit Function
    • 39

      In General
  • 39

    Recipes - Import Recipe & Export Recipe
  • 40

    Table 1.3.3.1: Recipe "Appl Function
  • 41

    Table 1.3.3.2: Recipe "Ramp & Speed Config
  • 42

    Table 1.3.3.3: Recipe "Appl Card & Comm
  • 43

    Table 1.3.3.4: Recipe"I/O Config
• 45

  Parameter Settings On the Regulators (REGULATION PARAM)
  • 45

    Regulators
  • 46

    Dead Time Comp
  • 47

    Function and Parameterization of the V/F Control (V/F Reg Param)
    • 47

      V/F Regulation Control (V/F Control)
    • 48

      Energy Saving (V/F Save Energy)
    • 49

      V/F Catch On Fly From Running On AC Input
    • 50

      Automatic Restart After a Temporary Alarm: Retrying
    • 50

      Catch On the Fly Process
  • 50

    Gain Profiling Speed Feedback in a Sensorless Mode (Sls Spdfbk Gains)
  • 53

    Manual Tunings of Regulator Loops (Test Generator)
  • 53

    Test Generator Function
  • 54

    Manual Tuning of the Current Regulator
  • 54

    Figure 1.4.5.2.1: Output Current (Reaction Time @ 3Ms) Displaying
• 55

  Manual Tuning of the Flux Regulator
• 55

  Figure 1.4.5.2.2: Optimal Output Current (Reaction Time @ 1Ms) Displaying
• 56

  Figure 1.4.5.3.1: Flux Reference (CH1) and Flux (CH2) Displaying
• 56

  Figure 1.4.5.3.2: Flux Reference (CH1) and Tuning of Flux (CH2) Displaying
• 57

  Manual Tuning of the Speed Regulator
• 57

  Figure 1.4.5.3.3: Flux Reference (CH1) and Tuning of Magn Current Reference (CH2) Displaying
• 57

  Figure 1.4.5.3.4: Flux Reference (CH1) and Magn Current Reference, with Overshoots, (CH2) Displaying
• 58

  Figure 1.4.5.4.1: Speed Ref1 (CH1) and Norm Speed (CH2) Displaying
• 58

  Figure 1.4.5.4.2: Speed Ref1(Ch1) and Norm Speed (CH2), with Overshoot, Displaying
• 59

  Command Configuration (I/O CONFIG)
  • 59

    Definition of the Commands
  • 60

    Command Block (Commands)
    • 62

      Enable/Disable Control Function
  • 62

    Typical Command Configurations
    • 62

      Control From Keyboard/Display Module (Factory Setting)
    • 63

      Control From Remote Pushbuttons
    • 63

      Table 1.5.3.1-1: Setup for Control From Keyboard (Factory Setup)
    • 63

      Table 1.5.3.2-1: Example Setup for Pushbutton Control
    • 64

      Control From a LAN, Usage of Fast Stop
  • 64

    Unmanned Installation
  • 64

    Table 1.5.3.3-1: Example Setup for LAN Control with Wired Fast Stop
  • 65

    Table 1.5.3.4-1: Example Setup for Unmanned Installation
• 66

  Configuration of the Analog and Digital Inputs/Outputs (I/O CONFIG)
  • 66

    Analog Input Block (Analog Inputs)
  • 69

    Analog Input Block for 1X and 2X Expansion Cards (Exp Analog Inputs 1X & 2X)
  • 71

    Analog Output Block (Analog Outputs)
  • 72

    Digital Input Block (Digital Inputs)
  • 75

    Digital Output Block (Digital Outputs)
    • 77

      Configuration of the OK Relay (Terminals 80, 82)
  • 77

    Word Composing and Decomposing Block (Bits->Word & Word->Bits)
  • 81

    Forward and Reverse Control Block (Fwd Rev Ctrl)
• 83

  Ramp Configuration (RAMP CONFIG)
  • 83

    Ramp Setpoint Block (Ramp Setpoint)
  • 85

    Multi Ramp Block (Multi Ramp)
  • 87

    Figure 1.7.2.1: Acceleration and Deceleration Ramps
  • 88

    Ramp Block (Ramp Function)
  • 89

    Figure 1.7.3.1: Ramp Shape
• 90

  Speed Configurations (SPEED CONFIG)
  • 90

    Speed Setpoint Block and Speed Ratio Block (Speed Setpoint & Speed Ratio)
    • 92

      Example: Rubber Calender
  • 93

    Speed Regulation Block (Spd Reg Function)
  • 95

    Jog Function Block (Jog)
  • 97

    Multi Speed Block (Multi Speed)
  • 99

    Motopotentiometer Block (Moto Pot)
  • 101

    Speed Zero Control Block (Spd 0 Logic)
  • 103

    Speed Regulator Gain Profile Block (Speed Gain Profile)
  • 106

    Droop Block "Current Scale" (Speed Droop)
  • 107

    Speed Feedback Derivative Block "Speed Up" (Spd Fbk Deriv)
  • 108

    Inertia and Friction Compensation Block (Inertia / Frict Cp)
• 110

  Torque Current Configurations (TORQUE CONFIG)
  • 110

    Block Generating the Torque Setpoint, the Torque Current Limit Control and the Zero Torque
    • 110

      (Torque Setpoint - Torque Curr Lim - Zero Torque CMD)
  • 114

    DC Link Voltage Control (Vdcctrl Reg - Max Regen Power)
• 115

  Flux Current Configurations (FLUX CONFIG)
  • 115

    Control of the Flux Current Maximum Limit (Flux Max Limit)
  • 115

    Control of the Magnetizing Current (Magnetiz Config)
  • 116

    Output Voltage Control (Output Vlt Ref)
• 118

  Stop Option Control (STOP OPTION)
  • 118

    Direct Current Braking Control - DC Braking
  • 119

    Power Loss Control (Power Loss Ctrl)
    • 120

      Power Loss Ridethru (Pwrloss Ridethru)
    • 120

      Power Loss Stop (Pwrloss Stop)
    • 122

      Figure 1.11.2.1: Power Loss Control Function
    • 123

      Figure 1.11.2.2: Power Loss Stop
• 124

  Alarm Block Configurations (ALARM CONFIG)
  • 124

    Alarms
  • 124

    Alarm State
  • 125

    Alarm List and Alarm Recognition
  • 125

    Alarm Log
  • 125

    Alarm Configurations
    • 125

      Hold Off Time
    • 126

      Activity
    • 126

      Restart
    • 126

      Restart Time
  • 126

    Regulation Alarm Reset
  • 129

    Alarm Status On a Digital Variable
  • 130

    Table 1.12.1: Alarm List
  • 131

    Fault Pin
  • 131

    Table 1.12.8.1: Fault Pin List
• 132

  Serial Communications (COMMUNICATION)
  • 132

    Communication Via the RS485 Serial Port (RS485)
  • 132

    Communication Via the SBI Bus Field Card (SBI)
  • 134

    Communication Via the Isbus Card (Isbus)
• 138

  Application Card Configuration (APPL CARD CONFIG)
  • 138

    Configuration of the DGFC Option Card (DGFC)
• 141

  PID Control (Appl Function)
  • 142

    PID Control Enabling (Pid Function)
  • 142

    Feed Forward Signal - PID Feed-Forward
  • 143

    PID Input Block (PID Input)
    • 145

      Dynamic Clamp Function
  • 145

    Integer Proportional Control (PI Control)
    • 149

      Setting of the Starting Diameter
    • 149

      Gain Increase at the Starting
    • 149

      PI Clamp Top and Bottom Setting
  • 149

    Proportional Derivative Control (PD Control)
  • 151

    PID Output Block (PID Output)
  • 152

    Diameter Calculation (Diameter Calc)
    • 153

      Dancer Constant Measurement
    • 153

      Figure 1.15.7.1: Diameter Calculation
    • 154

      Procedure for the Calculation of the Starting Diameter
• 155

  Applications Examples for the PID Function
  • 155

    Control of Nip Rolls with Dancer
    • 155

      Machine Data
    • 155

      Input/Output
    • 155

      Figure 1.16.1.1: Control of Nip Rolls with Dancer
    • 156

      Parameters
  • 157

    Control of Nip Rolls with Loading Cell
    • 157

      Figure 1.16.2.1: Control of Nip Rolls with Loading Cell
    • 158

      Machine Data
      • 158

        Input/Output
      • 158

        Parameters
    • 160

      Control of Winders/Unwinders with Dancer
      • 160

        Machine Data
      • 160

        Input/Output
• 160

  Figura 1.16.3.1: Control of Winders/Unwinders with Dancer
  • 161

    Parameters
  • 163

    Parameters Referring to the Function for the Calculation of the Starting Diameter
  • 163

    Figure 1.16.4.1: Outlining of the Dancer Constant Measurement
  • 164

    Use of the Diameter Sensor
  • 164

    Figure 1.16.5.1: Winder/Unwinder Control with Diameter Sensor
  • 165

    Figure 1.16.5.2: Relationship Between the Transducer Signal and the Winder Diameter
  • 166

    Pressure Control for Pumps and Extruders
    • 166

      Machine Data
    • 166

      Input/Output
    • 166

      Figure 1.16.6.1: Pressure Control for Pumps and Extruders
    • 167

      Parameters
    • 168

      Generic PID
      • 168

        Parameters
    • 169

      Application Note: Dynamic Change of the PI Block Integral Gain
    • 169

      Figure 1.16.8.1: Example with a Small and Big Diameter
    • 170

      Figure 1.16.8.2: PI I Gain PID and PI I Output PID Ratio
  • 171

    Customer Functions (CUSTOM FUNCTIONS)
    • 171

      Signal Comparator (Compare)
    • 173

      Use Variables (Pad Parameters)

175

Chapter 2 - Block Diagrams

• 175

  Status V/F
• 176

  Status Field Oriented Control
• 177

  Status Sensorless
• 178

  V/F Control
• 179

  Field Oriented Control
• 180

  Sensorless Vector Control
• 180

  Inertia Compensation
• 180

  Droop
• 183

  Speed Feedback Derivative
• 184

  Speed Regulator
• 185

  Speed/Torque Control
• 186

  Speed Reference Generation
• 187

  Multi Speed
• 188

  Motor Potentiometer
• 189

  Ramp Setpoint
• 190

  Multiramp
• 191

  Ramp
• 192

  Jog
• 193

  Speed Setpoint
• 194

  Motor Control
• 195

  Speed Feedback
• 196

  Spd Gain Profile
• 197

  Power Loss Stop / Ride Through Control
• 198

  Commands
• 199

  DC Braking
• 200

  Speed Zero Block
• 201

  Custom Functions
• 202

  Input/Output, Appl Card Config, Communication, Fwd-Rev Control
• 203

  Terminal Board Layout Drawing
• 204

  Input-Output: Aninp 1
• 205

  Input-Output: Aninp 2
• 206

  Input-Output: Aninp 3
• 207

  Input- Aninp 1-2X
• 208

  Input Output - Standard Analog Outputs
• 209

  Input Output - Expansion Analog Outputs
• 210

  Input Output - Standard Digital Outputs
• 211

  Input Output - Expansion Digital Outputs
• 212

  Input Output - Standard + Expansion Digital Outputs
• 213

  Bit to Word
• 214

  Word to Bit
• 215

  Isbus Configuration
• 216

  Sbi Configuration
• 217

  Dgfc Fast (Sync) Channels Configuration
• 218

  Dgfc Slow (Sync) Channels Configuration
• 219

  Forward Reverse Control Block
• 220

  PID Function
• 221

  PID Function - Input
• 222

  PID Function - Feed Forward
• 223

  PID Function - Int Diameter Setting
• 224

  PID Function - Intitial Diameter Calculation
• 225

  PID Function - Pipart
• 226

  PID Function - Pigain Scheduler
• 227

  PID Function - Pdpart
• 228

  PID Function - Pd Gain Scheduler
• 229

  PID Function - Output
• 230

  Overload Settings

231

Chapter 3 - Parameters & Pick Lists

• 231

  Menu with Parameter Numbers
  • 231

    Menu Legend
  • 232

    Menu
    • 252

      Setup Mode Menu
  • 253

    Pick Lists
    • 253

      Pick List 1
    • 253

      Pick List 2
    • 254

      Pick List 3
    • 254

      Pick List 4
    • 254

      Pick List 5
    • 255

      Pick List 6
    • 255

      Pick List 7
    • 256

      Pick List 8
    • 256

      Pick List 9
    • 256

      Pick List 10
    • 257

      Pick List 11
    • 257

      Pick List 12
    • 257

      Pick List 13
    • 258

      Pick List 14
    • 258

      Pick List 15
    • 258

      Pick List 16
    • 258

      Pick List 17
    • 259

      Pick List 18
    • 259

      Pick List 19
    • 260

      Pick List 20
    • 260

      Pick List 21
    • 260

      Pick List 22
    • 260

      Pick List 23
    • 261

      Pick List 24
    • 261

      Pick List 25
    • 261

      Pick List 26
    • 262

      Pick List 27
    • 262

      Pick List 28
    • 263

      Pick List 29
    • 263

      Pick List 30
    • 264

      Pick List 31
    • 264

      Pick List 32
    • 265

      Pick List 33
    • 265

      Pick List 34
    • 266

      Pick List 35
    • 266

      Pick List 36
    • 266

      Pick List 37
    • 267

      Pick List 38
    • 267

      Pick List 39
    • 267

      Pick List 40
    • 268

      Pick List 42
    • 268

      Pick List 43
    • 269

      Pick List 44
    • 269

      Pick List 45
• 270

  Numeric Order Parameters List
  • 270

    Numeric Order Parameter List Caption
  • 272

    Numeric Order Parameter List
• 294

  Warranty Parts and Service

• 3

  Safety Symbol Legend
• 4

  Table of Contents

13

Chapter 0 - Safety Precautions / Precautions de Securité

17

Chapter 1 - Function and Features (Overview)

• 19

  Upon Delivery Inspection Procedures
• 19

  Inverter Type Designation

19

Chapter 2 - Inspection Procedure, Component Identification and Standard Specification