CombiLift C2500 Manuals

Manuals and User Guides for CombiLift C2500. We have 2 CombiLift C2500 manuals available for free PDF download: Manual

CombiLift C2500 Manual

CombiLift C2500 Manual (150 pages)

Brand: CombiLift | Category: Forklifts | Size: 6 MB

Table of Contents

Table of Contents
4
Safety Information
7
Safety Statements
7
Operator Safety
7
Safety Decals
8
Safety Equipment
9
Warning Devices
10
Operator Qualification and Responsibilities
11
Work Place Operating Conditions
13
Diesel Particulate Filter (DPF) Regeneration
16
Decommissioning Recycling and Disposal
17
Basic Information
18
Intended Use
18
General
18
Vehicle Description
19
Principle of Operation
20
Serial Number and Serial Plate
21
Rated Capacity, Centre of Gravity and Stability
22
Load Centre & Load Chart
25
Attachments
26
Tilting
27
Components & Controls
28
Machine Overview and Components
28
Operating Components & Controls
29
Steering Wheel / Column
30
Inch Brake Pedal
31
Accelerator Pedal
31
Operator's Seat
31
Kab 100 Series Seat Adjustments
33
Grammer Seat Adjustments
35
Switches/Buttons
37
Switches/Buttons for Optional Extras
38
Multifunction Display Console (MDC)
40
Battery Isolator Key Switch
41
Hydraulic Function Lever Operation
42
Hydraulic Joystick Operation (if Fitted)
43
Operation Monitoring
44
Daily Pre-Shift Inspection Screen
44
MDC Home Screen
45
MDC Pop up Icons
53
Miscellaneous Dash Panel Indicator Lights
56
MDC Engine Fault Codes
57
Operation
58
Pre-Use Checks
58
Fuel Handling & Storage
63
Refuelling - Diesel
64
Refuelling - LP Gas
65
Checking Engine Oil Level
67
Diesel Particulate Filter (DPF) Regeneration
68
Automatic DPF Regeneration
69
Standstill DPF Regeneration
69
Checking Coolant Level
71
Checking Hydraulic Oil Level
73
Front Wheel Alignment
74
Entering and Exiting the Operator's Cabin
75
Starting the Engine
75
Diesel Engine Starting Procedure
76
LPG Engine Starting Procedure
77
Stopping the Engine
77
Diesel Engine Stopping Procedure
77
LPG Engine Stopping Procedure
78
Moving off
78
Turning
79
Stopping
79
Changing Travel Direction
80
Parking
81
Picking Up, Placing, Stacking & De-Stacking Loads
82
Undercutting a Load
84
Picking up a Load
85
Placing a Load
85
Stacking Long & Palletised Loads
86
Stacking Long & Palletised Loads
87
Adjusting the Forks
88
Travelling Safely with a Load
89
Driving on Slopes
90
Towing
91
Hydrostatic Drive Bypass Function
91
Mechanical Release of Park Brake
92
Maintenance
94
Basic Safety Instructions for Servicing and Inspection
95
Initial Service - Conducted at 100 Hours of Operation
97
General Truck Maintenance Schedule
98
Diesel Engine Maintenance Schedule
99
LPG Engine Maintenance Schedule
100
Wheel Nut Torque
101
Grease Point Chart
102
Engine Oil System
103
Recommended Engine Oil Specification
103
Lubricating Oil Change Intervals
103
Engine Oil Viscosity Class
104
Changing Engine Oil & Filter
104
Diesel Fuel System (if Applicable)
106
Draining Water Separator
107
Changing Filter Elements
107
Priming the Diesel Fuel System
108
LP Gas System (if Applicable)
109
LP Gas Lock off Valve Filter
110
LP Gas In-Line Cannister Filter
110
LP Gas Pressure Regulator
111
Engine Cooling System
112
Belt Drive System
116
Air Filter System
117
Battery Maintenance
120
Checking the Battery Electrolyte Level
120
Removing the Battery
121
Installing a New Battery
121
Battery Charging
122
Jumpstarting
122
Hydraulic Oil System
123
Hydraulic Oil Selection
123
Hydraulic Oil Filters
124
Hydraulic Oil & Strainer Filter
126
Mast Maintenance
129
Mast Channel Maintenance
129
Fork Carriage with Hydraulic Fork Positioning Maintenance
129
Mast Chain Maintenance
129
Mast Bearings
134
Cleaning & Greasing the Mast Carriage Channels
135
Mast Carriage Alignment / Wear Pad Adjustment Procedure
136
Fork Maintenance
137
Air Conditioning (AC) System Maintenance (if Fitted)
139
Technical
140
Checking the Charge Pressure
140
Valve Chest Pressure Settings
141
Steering & Hydraulic Functions Circuit
144
Hydraulic Drive Circuit
145
Fuses
146
14-Way Fuse Box
146
Power Distribution Module (PDM) Fuses
147
Inline Fuses
148
Relays
148
Appendices
149
Pre-Use Check Sheet
150

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CombiLift C2500 Manual

CombiLift C2500 Manual (59 pages)

Brand: CombiLift | Category: Forklifts | Size: 2 MB

Table of Contents

Table of Contents
2
Machine Layout and Operator Controls
4
Machine Overview and Components
4
Operating Instructions and Conditions
12
Understand the Capacity of Your Lift-Truck
12
Centre of Gravity (CG)
12
Load Chart
13
Serial Plate
14
Operator Qualification
14
Operator Responsibilities
14
Entering and Exiting the Operator Cabin
15
Starting Procedure
15
Moving off
16
Changing Direction Without Changing Mode
16
Changing into Sideward Mode
16
To Change Back to Forward Mode
16
Stopping
17
Loading
17
When Loading in Sideward Mode
17
When Loading in Forward Mode
17
Placing a Load When in Sideward Mode
18
Placing a Load When in Forward Mode
18
Double Forking
18
Stacking
19
Adjusting Load Forks
19
Operating Conditions
20
Safe Operation
21
Operating in Hazardous Areas
21
Safe Driving on Gradients
21
Driving Position
22
Parking
22
Bridge Plates and Dock Boards
22
Lifting the Machine
22
Maintenance & Service Information
23
Maintenance Schedule
23
Operators Daily Inspection Sheet
28
Initial Service - Conducted at 100 Hours of Operation
29
Engine Oil & Engine Oil Filter (Service Interval = 250Hours)
29
Engine Coolant (Service Interval = 2000Hours)
31
Mast Maintenance (Service Interval = 250Hours)
31
Hydraulic Oil & Filters
32
Water Pump V- Belt
34
Fuel Filter - Diesel Engine Trucks (Service Interval = 500 Hours)
34
Air Filter Element (Service Interval = 500 Hours)
34
Grease Point Chart
35
Diesel Particulate Filter (DPF)
36
Technical Information & Circuit Diagrams
37
Hydraulic Functions Circuit
37
Hydraulic Drive Circuit
38
Towing the Combilift
39
Mechanical Brake Release
40
Checking the Charge Pressure
41
Fuse Box Layout
42
Relay Layout
42
Standard GM LPG PLC Electric Circuit
43
Standard Kubota Diesel PLC Electric Circuit
45
Standard Toyota 4Y LPG PLC Electric Circuit
47
Tier IV GM LPG PLC Electric Circuit
50
Colour Codes for Electric Circuits
52
PLC Details
53
PLC Diagnostics
56
Appendices
58
Appendix A: Certified LPG Engine Emission Control Warranty
58
Appendix B: General Engine Warranty
59

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