ABB ACS880-87CC Wind Turbine Converter Manuals

Manuals and User Guides for ABB ACS880-87CC Wind Turbine Converter. We have 2 ABB ACS880-87CC Wind Turbine Converter manuals available for free PDF download: Hardware Manual

ABB ACS880-87CC Hardware Manual (144 pages)

wind turbine converters

Brand: ABB | Category: Media Converter | Size: 11 MB

Table of Contents
5
1 Safety Instructions

11
2 Introduction to the Manual

23
3 Operation Principle and Hardware Description

29
- Contents of this Chapter
  29
- Operation Principle
  29
- Generator Control
  30
- Overview Diagram of the Wind Turbine Converter
  31
- Layout Drawing
  32
- Overview of Power and Control Connections
  36
- Circuit Boards
  37
- BAMU Board
  38
- Type Designation Labels
  39
- Type Designation Key
  40
  - Basic Code
    41
  - Option Codes (Plus Codes)
    41
4 Mechanical Installation

43
5 Planning the Electrical Installation

53
6 Electrical Installation

67
7 Installation Checklist

77
- Contents of this Chapter
  77
- Before You Start
  77
- Checklist
  78
8 Maintenance

79
- Contents of this Chapter
  79
- Maintenance Intervals
  80
- Maintenance Timers and Counters
  81
- Cabinet
  82
  - Replacing Inlet (Door) Filter (IP54, Customer Variant)
    82
- Power Connections
  83
  - Tightening
    83
- Fans
  83
- Fuses
  95
  - Replacing the DC Fuses
    95
  - Replacing the AC Fuses
    96
- Converter Module
  97
  - Replacing the Converter Module
    97
- Capacitors
  103
- BCU Control Unit
  104
  - Replacing the Memory Unit
    104
  - Replacing the Real-Time Clock Battery
    104
  - Replacing the SD/SDHC Memory Card
    104
  - Replacement Illustration
    105
- Main Circuit Breaker
  105
9 Technical Data

107
- Contents of this Chapter
  107
- Ratings
  107
  - Definitions
    108
  - Derating
    108
    
    Temperature Derating
    108
    
    Altitude Derating
    108
- Type Equivalence Table
  108
- Fuses
  109
  - Main Circuit AC Fuses
    109
  - Main Circuit DC Fuses
    109
  - Fuses for the Voltage Measurement Board BAMU
    109
- Dimensions, Weights and Free Space Requirements
  109
- Losses, Cooling Data and Noise
  110
  - Internal Cooling Circuit Data
    110
- Terminal and Lead-Through Data for the Grid Connection
  110
  - Tightening Torques
    110
- Terminal and Lead-Through Data for the Generator Cable
  111
- Grid Specification
  111
- Requirements for the Grid Connection
  111
- Generator Connection Data
  112
- BCU Control Unit
  112
- Efficiency
  112
- Degree of Protection
  112
- Environmental and Corrosion Classification
  112
- Ambient Conditions
  113
- Materials
  114
- Auxiliary Circuit Current Consumption
  114
  - ACS880-87LC-4000A/4021A-7 and ACS880-87LC-4000A/4132A-7
    114
    
    UPS Supply
    114
    
    Non-UPS Supply
    114
- Applicable Standards
  115
- CE Marking
  115
  - Compliance with the European Low Voltage Directive
    115
  - Compliance with the European EMC Directive
    115
- Compliance with the European Machinery Directive
  115
- Regulatory Compliance Mark (RCM)
  116
- EAC Marking
  116
- Compliance with en 61800-3:2004/A1:2012
  116
  - Definitions
    116
  - Category C4
    117
- ETL Marking
  117
- DNV-GL Renewable Certification Marking
  117
- WEEE Marking
  118
- Disclaimers
  118
  - Generic Disclaimer
    118
  - Cybersecurity Disclaimer
    118
10 Control Units of the Converter

119
- Contents of this Chapter
  119
- General
  119
  - BCU Control Unit
    119
- Layout and Connections
  120
  - BCU Layout and Connections
    120
- Control Unit Connector Data
  122
11 Dimension Drawings

125
- Contents of this Chapter
  125
12 Cooling and Heating

129
- Contents of this Chapter
  129
- Hardware Description
  129
  - General
    129
  - Diagram of the Internal Cooling and Heating Circuit
    129
- Planning the Cooling System
  131
  - Connection to a Customer Cooling Unit
    131
    
    General Requirements
    131
    
    Coolant Temperature Control
    131
- Mechanical Installation
  132
  - Connecting the Internal Cooling Circuit to a Customer Cooling Unit
    132
    
    Connecting the Liquid Pipes
    132
- Filling up and Bleeding the Internal Cooling Circuit
  133
  - Converters with a Customer Cooling Unit
    133
- Draining the Internal Cooling Circuit
  134
- Cooling Station Control
  134
- Specifications
  136
  - Temperature Limits
    136
  - Pressure Limits
    136
  - Water Quality
    137
  - Freeze Protection and Corrosion Inhibition
    137
    
    Coolant Concentration
    137
    
    Liquid Mixture Quality
    137
    
    Approved Coolants
    138
  - Materials
    138
- Heating
  139
  - Cold Start (-30 °C
    139
  - Normal Start (-30 °C
    139
  - Circuit Diagram
    141
Further Information

143
- Product and Service Inquiries
  143
- Product Training
  143
- Providing Feedback on ABB Drives Manuals
  143

ABB ACS880-87CC Hardware Manual (134 pages)

wind turbine converters

Brand: ABB | Category: Media Converter | Size: 16 MB

Table of Contents
5
1 Safety Instructions

11
2 Introduction to the Manual

23
3 Operation Principle and Hardware Description

27
- Contents of this Chapter
  27
- Operation Principle
  27
- Generator Control
  28
- Overview Diagram of the Wind Turbine Converter
  29
  - Single Converter
    29
  - Parallel Converters
    30
- Layout Drawing
  31
- Overview of Power and Control Connections
  34
  - Single Converter
    34
  - Parallel Converters
    35
- Circuit Boards
  36
  - Single Converter
    36
  - Parallel Converters
    37
- BAMU Board
  39
- Type Designation Labels
  39
  - Single Converter
    39
  - Parallel Converters
    40
- Type Designation Key
  41
  - Basic Code
    42
  - Option Codes (Plus Codes)
    42
4 Mechanical Installation

45
- Contents of this Chapter
  45
- Safety Instructions
  45
- Checklist before Mechanical Installation
  46
- Moving the Converter Package
  47
  - Moving the Converter Package by Fork-Lift
    47
  - Moving the Converter on Rollers
    47
- Unpacking
  48
- Lifting the Converter
  48
- Placing the Converter
  50
- Fastening the Cabinet to the Floor
  51
- Internal Cooling Circuit
  51
- Lifting the Door
  51
- Miscellaneous
  51
  - Cable Duct in the Floor below the Cabinet
    51
  - Electric Welding
    51
5 Planning the Electrical Installation

53
6 Electrical Installation

65
- Contents of this Chapter
  65
- Checking the Insulation of the Assembly
  65
  - Converter
    65
  - Grid Cable
    65
  - Generator Stator and Generator Cable
    66
- Connecting the Grid Cables
  66
  - Connection Diagram
    66
  - Connection Procedure
    67
- Connecting the Generator Cables
  68
  - Connection Diagram
    68
  - Connection Procedure
    68
- Connecting the External Power Supply Cable for the Auxiliary Circuit
  71
- Connecting the Control Cables
  72
  - Default I/O Connection Diagrams
    72
7 Installation Checklist

73
- Contents of this Chapter
  73
- Before You Start
  73
- Checklist
  74
8 Maintenance

75
- Contents of this Chapter
  75
- Maintenance Intervals
  75
- Maintenance Timers and Counters
  77
- Cabinet
  77
- Power Connections
  78
  - Tightening
    78
- Fans
  79
- Fuses
  84
  - Replacing the DC Fuses
    84
  - Replacing the AC Fuses
    85
- Converter Module
  86
  - Replacing the Converter Module
    86
- Capacitors
  92
- BCU Control Unit
  92
- Main Circuit Breaker
  93
9 Technical Data

95
- Contents of this Chapter
  95
- Ratings
  95
  - Definitions
    95
  - Derating
    96
    
    Ambient Temperature Derating
    96
    
    Altitude Derating
    96
- Type Equivalence Table
  96
- Fuses
  97
  - Main Circuit AC Fuses
    97
  - Main Circuit DC Fuses
    97
  - Fuses for the Voltage Measurement Board BAMU
    97
  - Fuses of the DC Chopper
    97
  - F4 Fuses
    97
- Dimensions, Weights and Free Space Requirements
  97
- Losses, Cooling Data and Noise
  98
  - Internal Cooling Circuit Data
    98
- Terminal and Lead-Through Data for the Grid Connection
  98
  - Tightening Torques
    98
- Terminal and Lead-Through Data for the Generator Cable
  98
- Grid Specification
  99
- Requirements for the Grid Connection
  99
- Generator Connection Data
  99
- BCU Control Unit
  99
- Efficiency
  100
- Degree of Protection
  100
- Environmental and Corrosion Classification
  100
- Ambient Conditions
  101
- Materials
  102
- Auxiliary Circuit Current Consumption
  102
- Applicable Standards
  103
- CE Marking
  103
  - Compliance with the European Low Voltage Directive
    103
  - Compliance with the European EMC Directive
    103
- Compliance with the European Machinery Directive
  103
- Regulatory Compliance Mark (RCM)
  103
- EAC (Eurasian Conformity) Marking
  104
- Compliance with en 61800-3:2004/A1:2012
  104
  - Definitions
    104
  - Category C4
    104
- ETL Marking
  105
- WEEE Mark
  105
- Gl2010
  105
- Disclaimers
  105
  - Generic Disclaimer
    105
  - Cybersecurity Disclaimer
    105
10 BCU-X2 Control Unit

107
- Contents of this Chapter
  107
- General
  107
  - BCU Control Unit
    107
- Layout and Connections
  108
- Connector Data
  110
11 BCU-X5 Control Unit Contents of this Chapter

113
- General
  113
  - BCU Control Unit
    113
- Layout and Connections
  114
- Connector Data
  117
12 Dimension Drawings

119
- Contents of this Chapter
  119
13 Cooling and Heating

123
- Contents of this Chapter
  123
- Hardware Description
  123
  - General
    123
  - Diagram of the Internal Cooling and Heating Circuit
    123
- Planning the Cooling System
  125
  - Connection to a Cooling Unit
    125
    
    General Requirements
    125
    
    Coolant Temperature Control
    125
- Mechanical Installation
  126
  - Connecting the Internal Cooling Circuit to a Customer Cooling Unit
    126
    
    Connecting the Liquid Pipes
    126
- Filling up and Bleeding the Internal Cooling Circuit
  126
  - Converters with a Customer Cooling Unit
    127
- Draining the Internal Cooling Circuit
  128
- Cooling Station Control
  128
- Specifications
  129
  - Temperature Limits
    129
  - Pressure Limits
    130
  - Water Quality
    130
  - Freeze Protection and Corrosion Inhibition
    130
    
    Coolant Concentration
    131
    
    Coolant Mixture Quality
    131
    
    Approved Coolants
    131
  - Materials
    131
- Cold Start
  132
  - First Start in a Commissioning
    132
  - Normal Start and Start after Blackout
    132
- Further Information
  133

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More ABB Manuals

ABB ACS880-87CC Wind Turbine Converter Manuals

ABB ACS880-87CC Hardware Manual (144 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Mechanical Installation

5 Planning the Electrical Installation

6 Electrical Installation

7 Installation Checklist

8 Maintenance

9 Technical Data

10 Control Units of the Converter

11 Dimension Drawings

12 Cooling and Heating

Further Information