ABB ACS880-1604 Manuals

ABB ACS880-1604 Manuals

Manuals and User Guides for ABB ACS880-1604. We have 2 ABB ACS880-1604 manuals available for free PDF download: Hardware Manual

ABB ACS880-1604 Hardware Manual

ABB ACS880-1604 Hardware Manual (222 pages)

DC/DC converter modules

Brand: ABB | Category: Media Converter | Size: 28.03 MB

Table of Contents

Table of Contents
5
1 Introduction to the Manual

13
- Contents of this Chapter
  13
- Applicability
  13
- Safety Instructions
  13
- Target Audience
  13
- Contents of the Manual
  14
- Related Documents
  14
- Categorization by Frame Size and Option Code
  14
- Use of Component Designations
  14
- Terms and Abbreviations
  15
2 Operation Principle and Hardware Description

17
3 Moving and Unpacking the Module

37
- Contents of this Chapter
  37
- Moving and Lifting the Transport Package
  37
- Unpacking
  37
- Lifting the Modules
  38
- Moving the Modules
  38
4 Cabinet Construction

39
5 Guidelines for Planning Electrical Installation

59
6 Electrical Installation

65
7 Installation Checklist

81
- Contents of this Chapter
  81
- Warnings
  81
- Checklist
  82
8 Start-Up

83
9 Maintenance

89
- Contents of this Chapter
  89
- Maintenance Intervals
  90
- Maintenance Timers and Counters
  91
- Cabinet
  91
- Power Connections
  94
  - Retightening the Power Connections
    94
- Fans
  95
- DC/DC Converter Module
  105
  - Cleaning the Module
    105
  - Replacing the R8I DC/DC Converter Module
    106
- BDCL Filter
  110
  - Replacing the BDCL Filter
    110
- Capacitors
  114
  - Reforming the Capacitors
    114
- Control Panel
  115
  - Replacing the Control Panel Battery
    115
  - Cleaning the Control Panel
    115
- Control Unit
  116
  - BCU Control Unit Types
    116
  - Memory Unit
    116
  - Control Unit Battery
    117
- Leds and Other Status Indicators
  118
10 Ordering Information

119
- Contents of this Chapter
  119
- Kit Code
  120
- DC/DC Converter Modules
  121
- BDCL Filters
  122
  - BDCL Filters (+C188)
    122
  - BDCL Filters (+C188+G304)
    123
- Control Panel
  124
- Control Electronics
  126
  - Control Unit
    126
  - Fiber Optic Cables
    127
  - Control Circuit Plug Connectors
    127
- Mechanical Installation Accessories and Tools
  128
  - Module Installation Parts
    128
  - Shrouds
    129
  - Ramp
    129
  - Bottom Cable Entry
    130
  - Control Unit Mounting Plate
    130
- Electrical Installation Accessories
  131
- Cabinet Ventilation Kits
  142
  - Air Inlet Kits
    142
  - Air Outlet Kits
    143
  - Cooling Fans
    145
    
    Roof Fans
    145
    
    Internal Cabinet Fan
    145
- Miscellaneous
  146
  - BAMU Voltage/Current Measurement Unit
    146
11 Technical Data

147
- Contents of this Chapter
  147
- Ratings
  148
  - Definitions
    149
  - Derating
    150
    
    Temperature Derating
    150
    
    Altitude Derating
    150
- Type Equivalence Table
  151
- Fuses
  151
  - Fuses on BFPS Board
    151
  - Fuses and Fuse Bases for BAMU Unit
    151
- Charging Component Ratings
  151
- Dimensions and Weights
  152
  - R8I DC/DC Converter Module
    152
  - BDCL Filter Module
    152
- Free Space Requirements
  152
- Allowable Mounting Orientations
  153
- Losses, Cooling Data and Noise
  153
- Tightening Torques
  154
  - Cable Lugs
    154
  - Electrical Connections
    154
  - Mechanical Connections
    154
  - Insulation Supports
    154
- Input Power (DC Bus) Connection
  155
- Output Power (Energy Storage) Connection
  155
- Control Accuracy - Current and Voltage Control Performance Data
  156
- Control Unit Connection Data
  156
- Optical Components
  156
- Degree of Protection
  156
- Ambient Conditions
  157
- Materials
  158
- Auxiliary Current Consumption
  159
  - Cooling Fans
    159
- Applicable Standards
  159
- Markings
  159
- Disclaimer
  160
  - Generic Disclaimer
    160
  - Cybersecurity Disclaimer
    160
12 Control Unit

161
- Contents of this Chapter
  161
- General
  161
- Default I/O Connection Diagram
  162
  - External Power Supply for the Control Unit (XPOW)
    163
  - SDHC Memory Card Slot
    163
- Layout and Connections
  164
- Control Unit Connector Data
  166
  - Ground Isolation Diagram
    168
13 Dimension Drawings

169
- Contents of this Chapter
  169
- R8I DC/DC Converter Module
  170
- Quick Connectors of the DC/DC Converter Module
  172
- Quick Connectors
  173
- BDCL Filter Module
  174
- ACS-AP-X Control Panel with Door Mounting Kit
  175
- BCU Control Unit
  176
- BAMU Voltage/Current Measurement Unit
  177
- BAMU Fuse Holders and Fuses
  178
  - PS272PREMCPS Fuse Disconnector and PS27 Terminal Cover
    178
  - Fuse, 27 × 60 MM
    178
- Ramp
  179
- Internal Cabinet Fan
  181
  - W2E 143-Aa09-01, W2E 143-Aa15-01
    181
- Switchgear and Charging Components
  182
  - DC Switch/Disconnectors
    182
    
    Ot1600E11 (Iec), Ot1200U11 (Ul)
    182
  - Charging Switches
    183
    
    Os160Gd04F (Iec)
    183
    
    Os100Gj04Fp (Ul/Csa)
    184
  - Charging Controller
    185
  - Resistors
    186
    
    Zrf 30X165
    186
  - Handles
    186
    
    Ohb65J6
    186
  - Contacts
    187
    
    Auxiliary Contact OA3G01
    187
- DC Fuses
  188
  - 170M6415, 170M6419, 170M6545, 170M6549
    188
  - 170M6545, 170M6549
    189
14 Example Circuit Diagrams

191
Further Information

221
- Product and Service Inquiries
  221
- Product Training
  221
- Providing Feedback on ABB Drives Manuals
  221
- Document Library on the Internet
  221

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ABB ACS880-1604 Hardware Manual

ABB ACS880-1604 Hardware Manual (208 pages)

Industrial Drives DC/DC converter modules

Brand: ABB | Category: Control Unit | Size: 53.67 MB

Table of Contents

Table of Contents
5
1 Introduction to the Manual

13
- Contents of this Chapter
  13
- Applicability
  13
- Safety Instructions
  13
- Target Audience
  13
- Categorization by Frame Size and Option Module
  14
- Use of Component Designations
  14
- Terms and Abbreviations
  14
- Related Documents
  15
2 Operation Principle and Hardware Description

17
- Contents of this Chapter
  17
- Operation Principle
  17
  - Main Circuit Diagram
    18
- Overview Diagram of a Drive with a DC/DC Converter Unit
  20
- Single-Line Circuit Diagram of the DC/DC Converter Unit
  21
- Converter Module Hardware
  22
  - Frame R8I Layout
    22
  - Connectors X50
    23
  - Frame R8I Hardware
    24
  - DC Bus Connection and Capacitor Charging
    24
- BDCL Filter Module
  25
  - Connectors X30 and X55
    26
- BCU Control Unit of Frame R8I and Multiples
  26
- Overview of the Control Connections of the BCU Control Unit
  27
- Converter Unit Control Devices
  28
  - DC Switch/Disconnector
    28
  - Charging Switch
    28
  - Door Lights
    28
  - BCU Control Unit
    28
  - ACX-AP-X Control Panel
    28
  - PC Connection
    29
  - Fieldbus Control
    29
  - BAMU Voltage/Current Measurement Unit
    29
  - I/O Module
    29
- Type Designation Labels
  30
  - Type Designation Labels of the DC/DC Converter Module
    30
  - Type Designation Label of the BDCL Filter Module
    31
- Type Designation Key
  31
- Type Designation of the Module
  31
- Type Designation Key of the Filter Module
  32
3 Moving and Unpacking the Module

33
- Contents of this Chapter
  33
- Moving and Lifting the Transport Package
  33
- Unpacking
  33
- Lifting the Modules
  33
- Moving the Modules
  34
4 Cabinet Construction

35
5 Guidelines for Planning Electrical Installation

55
6 Electrical Installation

61
7 Installation Checklist of the Drive

75
- Contents of this Chapter
  75
- Checklist
  75
8 Start-Up

77
9 Maintenance

83
- Contents of this Chapter
  83
- Maintenance Intervals
  83
- Maintenance Timers and Counters
  85
- Cabinet
  85
- DC/DC Converter Module
  97
  - Cleaning the Module
    97
  - Replacing the R8I DC/DC Converter Module
    98
- BDCL Filter Module
  102
  - Replacing the BDCL Filter
    102
- Capacitors
  106
  - Reforming the Capacitors
    106
- Control Panel
  106
  - Cleaning the Control Panel
    106
  - Replacing the Control Panel Battery
    106
- Control Unit
  106
  - BCU Control Unit Types
    106
  - Replacing the Memory Unit
    106
  - Replacing the BCU Control Unit Battery
    107
  - Leds and Other Status Indicators
    107
10 Ordering Information

109
- Contents of this Chapter
  109
- Kit Code Key
  109
- DC/DC Converter Modules
  111
- BDCL Filters
  112
  - BDCL Filters (+C188)
    112
  - BDCL Filters (+C188+G304)
    113
- Control Panel
  114
- Control Electronics
  115
  - Control Unit
    115
  - Fiber Optic Cables
    115
  - Control Circuit Plug Connectors
    116
- Mechanical Installation Accessories and Tools
  117
  - Module Installation Parts
    117
  - Shrouds
    118
  - Ramp
    118
  - Bottom Cable Entry
    119
  - Control Unit Mounting Plate
    119
- Electrical Installation Accessories
  120
  - Busbars and Quick Connectors for Connecting DDC Module and Filter
    120
  - Common DC Flat-PLS Assembly
    121
  - DC Connection with DC Switch/Disconnector and Charging
    121
  - DC Connection Without DC Switch/Disconnector and Charging
    122
  - Energy Storage Connection
    124
  - DC Fuses (DC Bus Side)
    125
  - Output DC Fuses (Energy Storage Side)
    125
  - DC Switch/Disconnector Kits
    126
  - DC Switch/Disconnectors (IEC, 230 V, 50 Hz)
    126
  - DC Switch/Disconnectors (IEC, 240 V, 60 Hz)
    126
  - DC Switch/Disconnectors (UL/CSA, 110 V, 60 Hz)
    127
  - Charging Kits
    127
    
    Iec
    127
  - Charging Resistors
    129
    
    Iec / Ul
    129
- Cabinet Ventilation Kits
  130
  - Air Inlet Kits 800 MM Cabinet
    130
  - Air Outlet Kits 800 MM Cabinet
    131
  - Cooling Fans
    132
    
    Roof Fans
    132
    
    Internal Cabinet Fan
    132
- Miscellaneous
  133
  - BAMU Voltage/Current Measurement Unit
    133
11 Technical Data

135
- Contents of this Chapter
  135
- Ratings
  135
  - Definitions
    136
- Derating
  137
  - Ambient Temperature Derating
    137
  - Altitude Derating
    137
- Type Equivalence Table
  139
- Fuses
  139
  - Fuses on BFPS Board
    139
  - Fuses and Fuse Bases for BAMU Unit
    139
- Filter Module Data
  139
- Charging Component Ratings
  140
- Dimensions and Weights
  140
  - R8I DC/DC Converter Module
    140
  - BDCL Filter Module
    140
- Free Space Requirements
  140
- Allowable Mounting Orientations
  141
- Losses, Cooling Data and Noise
  141
- Tightening Torques
  142
  - Electrical Connections
    142
  - Mechanical Connections
    142
  - Insulation Supports
    142
  - Cable Lugs
    142
- Input Power (DC Bus) Connection
  142
- Output Power (Energy Storage) Connection
  143
- Control Accuracy - Current and Voltage Control Performance Data
  143
- Control Unit Connection Data
  143
- Optical Components
  143
- Protection Classes
  144
- Ambient Conditions
  145
- Materials
  146
- Auxiliary Current Consumption
  146
- Cooling Fans
  147
- Applicable Standards
  147
- Markings
  147
- Disclaimers
  147
- Generic Disclaimer
  147
  - Cybersecurity Disclaimer
    147
12 Control Units of the Drive

149
- Contents of this Chapter
  149
- General
  149
- BCU-X2 Control Unit Layout and Connections
  150
- Default I/O Diagram of the Converter Control Unit
  152
- External Power Supply for the Control Unit (XPOW)
  153
- The XD2D Connector
  153
- Safe Torque off (XSTO, XSTO OUT)
  154
- FSO-XX Safety Functions Module Connection (X12)
  154
- SDHC Memory Card Slot
  154
- Connector Data
  155
  - BCU-X2 Ground Isolation Diagram
    157
13 Dimension Drawings

159
- Contents of this Chapter
  159
- R8I DC/DC Converter Module
  160
- Quick Connectors of the DC/DC Converter Module
  162
- Quick Connectors
  163
- BDCL Filter Module
  164
- DPMP-01 Door Mounting Kit
  165
- BCU Control Unit
  166
- BAMU Voltage/Current Measurement Unit
  167
- BAMU Fuse Holders and Fuses
  168
  - PS272PREMCPS Fuse Disconnector and PS27 Terminal Cover
    168
  - Fuse, 27 × 60 MM
    168
- Ramp
  169
- Internal Cabinet Fan
  171
  - W2E 143-Aa09-01, W2E 143-Aa15-01
    171
- Switchgear and Charging Components
  172
  - DC Switch/Disconnectors
    172
    
    Ot1600E11 (Iec), Ot1200U11 (Ul)
    172
  - Charging Switches
    173
    
    Os160Gd04F (Iec)
    173
    
    Os100Gj04Fp (Ul/Csa)
    174
  - Charging Controller
    175
  - Resistors
    176
    
    Zrf 30X165
    176
  - Handles
    176
    
    Ohb65J6
    176
  - Contacts
    177
    
    Auxiliary Contact OA3G01, OA1G10
    177
- DC Fuses
  178
14 Example Circuit Diagrams

179

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