ABB ACS880-1607 DC-DC Converter Manuals

Manuals and User Guides for ABB ACS880-1607 DC-DC Converter. We have 2 ABB ACS880-1607 DC-DC Converter manuals available for free PDF download: Hardware Manual

ABB ACS880-1607 Hardware Manual (136 pages)

DC/DC-converter units

Brand: ABB | Category: Industrial Equipment | Size: 18 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size and Option Module
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
13
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Operation Principle
15
Main Circuit Diagram
15
Overview Diagram of a Drive with a DC/DC-Converter Unit
19
Converter Unit Hardware
20
Cabinet Layout
20
Converter Module Hardware
22
Frame R8I Layout
22
BDCL Filter Module
23
Control Unit
24
Overview of the Control Connections of the UCU Control Unit
24
Overview of the Control Connections of the BCU Control Unit
25
Converter Unit Control Devices
26
DC Switch-Disconnector
26
Charging Switch
26
Door Lights
26
Control Panel [A49]
27
PC Connection
27
Fieldbus Control
27
Type Designation Labels
28
Type Designation Label of the DC/DC-Converter Unit
28
Type Designation Labels of the DC/DC-Converter Module
29
Type Designation Label of the BDCL Filter Module
30
Type Designation Key
30
Type Designation Key of the Converter Unit
30
Option Codes
31
Type Designation Key of the Converter Module
32
Type Designation Key of the Filter Module
34
Mechanical Installation
35
Contents of this Chapter
35
DC/DC-Converter Units
35
Energy Storage
35
Guidelines for Planning Electrical Installation
37
Contents of this Chapter
37
Limitation of Liability
37
North America
37
Generic Guidelines
37
Selecting the Energy Storage
38
Implementing Protections for the Energy Storage
39
General Principles
39
Selecting a Protective Device for the Energy Storage
39
Energy Storage Disconnecting (Isolating) Device
39
Overload Protection of the System by the DC/DC-Converter
39
Protecting the Energy Storage Cable
39
Energy Storage Discharging Device
39
Implementing Earth Fault Protection
40
Implementing an Interlocking between the Disconnecting Devices
40
Selecting and Routing the Energy Storage Cables
40
Cable Selection Procedure
40
Recommended Cables
40
Typical Cable Sizes
41
Minimizing Electromagnetic Interference
41
Maximum Cable Length
41
EMC Compliance of the Complete Installation
41
Parallel Connection
42
Electrical Installation
43
Contents of this Chapter
43
Safety
43
Electrical Safety Precautions
43
Measuring the Insulation Resistance of the DC Cabling
45
Connecting the Energy Storage Cable and Load Disconnected Indicator Cable
46
Use of Fasteners in Cable Lug Connections
46
Connection Diagram
47
Connection Procedure of the Energy Storage Cables
48
Connection Procedure of the Load Disconnected Indicator Cable
49
Connecting the Control Cables
49
Control Cable Connection Procedure
49
Grounding the Outer Shields of the Control Cables 360° at the Cabinet Entry
50
Routing the Control Cables Inside the Cabinet
52
Connecting Control Cabling
52
Installing Option Modules
53
Connecting a PC
54
Control Unit (UCU)
57
Contents of this Chapter
57
General
57
Layout
58
Default I/O Diagram of the Converter Control Unit
61
Additional Information on the Connections
63
Power Supply for the Control Unit (XPOW)
63
Digital Interlock (DIIL)
64
Control Panel Connection (XPAN)
64
Safe Torque off (XSTO, XSTO OUT)
64
Microsdhc Memory Card Slot
64
Connector Data
64
Ground Isolation Diagram
67
Control Unit (BCU)
69
Contents of this Chapter
69
General
69
Layout
70
Default I/O Diagram of the Converter Control Unit
72
Additional Information on the Connections
74
Power Supply for the Control Unit (XPOW)
74
Digital Interlock (DIIL)
74
Safe Torque off (XSTO, XSTO OUT)
74
SDHC Memory Card Slot
74
Connector Data
75
BCU Ground Isolation Diagram
77
Installation Checklist
79
Contents of this Chapter
79
Checklist
79
Start-Up
81
Contents of this Chapter
81
Start-Up Procedure
82
Maintenance
85
Contents of this Chapter
85
Maintenance Intervals
85
Description of Symbols
85
Recommended Maintenance Intervals after Start-Up
86
Maintenance Timers and Counters
87
Disconnecting the DC/DC-Converter
87
Disconnecting the DC/DC-Converter from the Energy Storage
87
Disconnecting the DC/DC-Converter from the Drive System with the DC Switch-Disconnector
88
Connecting the DC/DC-Converter
88
Cabinet
89
Cleaning the Interior of the Cabinet
89
Cleaning the Door Air Inlets (IP22 and IP42)
89
Replacing the Inlet Door Filters (IP54)
90
Cleaning the Roof Outlet Filters (IP54)
90
Fuses
90
Checking and Replacing the Fuses - Frame R8I
90
Fans
92
Replacing the Cabinet Cooling Fan
93
Replacing the Speed-Controlled Cooling Fan of the DC/DC-Converter Module
93
Replacing the Direct-On-Line Fan (Option +C188) of the DC/DC-Converter Module
95
Replacing the Circuit Board Compartment Fan
96
Replacing the Fan of the BDCL Filter
98
Replacing the Roof Fan for IP54 Cabinet
99
Cabinets with ABB Air Outlet Kits
99
Cabinets with Other Fan Types
100
DC/DC-Converter Module
100
Cleaning the Module
100
Replacing the R8I DC/DC-Converter Module
101
BDCL Filter Module
105
Replacing the BDCL Filter
105
Capacitors
109
Reforming the Capacitors
109
Control Panel
109
UCU Control Unit
109
UCU Control Unit Types
109
Replacing the Memory Unit (UCU)
109
Replacing the Real-Time Clock Battery (UCU)
110
Replacing the Microsdhc Memory Card (UCU)
111
BCU Control Unit
112
BCU Control Unit Types
112
Replacing the Memory Unit (BCU)
112
Replacing the Battery (BCU)
112
Leds and Other Status Indicators
113
Control Panel and Panel Platform/Holder Leds
113
R8I Module Leds
114
Converter Unit Leds
114
Technical Data
115
Contents of this Chapter
115
Ratings
115
Derating
117
Surrounding Air Temperature Derating
117
Altitude Derating
117
Type Equivalence Table
118
Fuses
119
DC Fuses (DC Bus Side)
119
Output DC Fuses (Energy Storage Side)
119
BAMU Unit Fuses
120
Filter Module Data
120
Dimensions and Weights
120
Free Space Requirements
121
Losses, Cooling Data and Noise
121
Tightening Torques
122
Electrical Connections
122
Mechanical Connections
122
Insulation Supports
122
Cable Lugs
122
Input Power (DC Bus) Connection
122
Output Power (Energy Storage) Connection
123
Typical Power Cable Sizes
123
Terminal and Cable Entry Data for the Power Cables
124
Control Accuracy - Current and Voltage Control Performance Data
124
Protection Classes
125
Energy Efficiency Data (Ecodesign)
125
Ambient Conditions
125
Colors
126
Materials
126
Drive
126
Packaging of Drive
126
Packaging of Options
127
Manuals
127
Disposal
127
Applicable Standards
127
Markings
127
Disclaimers
128
Generic Disclaimer
128
Cyber Security Disclaimer
128
Dimension Drawings 129
129
Contents of this Chapter
129
130 Dimension Drawings
130
Frame 1×R8I, Bottom Cable Entry
130
Frame 1×R8I, Top Cable Entry
131
Location and Size of Input Terminals
132
Frame 1×R8I, Bottom Cable Entry
132
Frame 1×R8I, Top Cable Entry
133
Further Information
135

ABB ACS880-1607 Hardware Manual (122 pages)

DC/DC converter units

Brand: ABB | Category: Media Converter | Size: 19 MB

Table of Contents
5
1 Introduction to the Manual

9
- Contents of this Chapter
  9
- Applicability
  9
- Safety Instructions
  9
- Target Audience
  9
- Contents of the Manual
  10
- Related Documents
  10
- Categorization by Frame Size and Option Code
  10
- Use of Component Designations
  10
- Terms and Abbreviations
  11
2 Operation Principle and Hardware Description

13
3 Mechanical Installation

33
- Contents of this Chapter
  33
- DC/DC Converter Units
  33
- Energy Storage
  33
4 Guidelines for Planning Electrical Installation

35
5 Electrical Installation

41
6 Control Unit

53
- Contents of this Chapter
  53
- General
  53
- Default I/O Connection Diagram
  54
  - External Power Supply for the Control Unit (XPOW)
    55
  - SDHC Memory Card Slot
    55
- Layout and Connections
  56
- Control Unit Connector Data
  58
  - Ground Isolation Diagram
    60
7 Installation Checklist

61
- Contents of this Chapter
  61
- Warnings
  61
- Checklist
  62
8 Start-Up

63
9 Maintenance

69
10 Technical Data

103
- Contents of this Chapter
  103
- Ratings
  104
  - Definitions
    105
  - Derating
    106
    
    Temperature Derating
    106
    
    Altitude Derating
    106
- Fuses
  107
  - DC Fuses (DC Bus Side)
    107
  - Output DC Fuses (Energy Storage Side)
    107
- BDCL Filters
  108
- Dimensions and Weights
  109
- Free Space Requirements
  109
- Losses, Cooling Data and Noise
  110
- Tightening Torques
  111
  - Cable Lugs
    111
  - Electrical Connections
    111
  - Mechanical Connections
    111
  - Insulation Supports
    111
- Input Power (DC Bus) Connection
  112
- Output Power (Energy Storage) Connection
  112
- Control Accuracy - Current and Voltage Control Performance Data
  112
- Control Unit Connection Data
  112
- Optical Components
  113
- Degree of Protection
  113
- Ambient Conditions
  114
- Materials
  115
- Applicable Standards
  115
- Markings
  115
- Disclaimer
  116
  - Generic Disclaimer
    116
  - Cybersecurity Disclaimer
    116
11 Dimensions

117
- What this Chapter Contains
  117
- Dimension Drawings
  118
  - Frame 1×R8I, Bottom Cable Entry
    118
  - Frame 1×R8I, Top Cable Entry
    119
- Location and Size of Input Terminals
  120
  - Frame 1×R8I, Bottom Cable Entry
    120
  - Frame 1×R8I, Top Cable Entry
    120
Further Information

121
- Product and Service Inquiries
  121
- Product Training
  121
- Providing Feedback on ABB Drives Manuals
  121
- Document Library on the Internet
  121

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ABB ACS880-1607 DC-DC Converter Manuals

ABB ACS880-1607 Hardware Manual (136 pages)

Table of Contents

ABB ACS880-1607 Hardware Manual (122 pages)

Table of Contents

1 Introduction to the Manual

2 Operation Principle and Hardware Description

3 Mechanical Installation

4 Guidelines for Planning Electrical Installation

5 Electrical Installation

6 Control Unit

7 Installation Checklist

8 Start-Up

9 Maintenance

10 Technical Data

11 Dimensions

Further Information

Related Products

ABB Categories