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Troubleshooting
Related Manuals for Real Flame DOUBLE VISION
Summary of Contents for Real Flame DOUBLE VISION
- Page 1 ® DECORATIVE FIREBOX INSTALLATION & OPERATING MANUAL The Double Vision gas firebox is approved to be installed as a zero clearance firebox and is designed to operate on Natural Gas and Propane (LPG) gases ONLY. Approval Number 6731. VERSION 13...
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Page 2: Important Safety Notice
In all cases the installation of this appliance shall meet the requirements as set out in AS5601/AG601. NOTE: The Double Vision Modular fire is primarily a decorative appliance and is not certified as a space heater. -
Page 3: Table Of Contents
Parts Kit, Gas Control Assembly, Burner Assembly ..........14 Flue requirements ....................15 Optional Power Flue....................16 Introduction.....................17 Installation....................17 Motor Clearance ..................19 Frameout....................20 Motor exloded view ................20 Internal Motor..................21 External Motor ..................22 Wiring Diagram..................23 Parts List ....................23 Troubleshooting Electronic Ignition and Power Flue System .......24 Real Flame contact information ................28... -
Page 4: Data Plate
DATA PLATE (Affixed to the base of the unit for reference to gas pressure & consumption) INJECTOR Mj/Hr APPROVAL No. BURNER MODEL MODEL SIZE DOUBLE VISION 2.8mm 1.35mm 0.87kPa 2.64kPa 6731 540 Double... -
Page 5: Firebox Dimensions
DOUBLE VISION FIREBOX • The Double Vision is designed to be installed into a new frame out as shown on page 6. • The fire can be installed at ground level or raised to what ever height is required providing the flue length is 2.7 meters or more. -
Page 6: Dimensions
DIMENSIONS 470 272.5 295 Trim FRONT - 4 SIDED FRONT - 3 SIDED 1043... -
Page 7: Zero Clearance Timber Frame Installation
DOUBLE VISION FIREBOX Double Vision Zero Clearance Timber Frame Installation (Recommended only) Plaster to run beyond stud and behind trim HEATER TRIM Frameout Dimensions (in mm) 1000 2100 PLAN CLEARANCES FROM COMBUSTIBLES Floor 0 mm Sides 25 mm 100 mm... -
Page 8: Inbuilt Installation Procedure
• Place the coals (or optional pebbles) randomly on the ceramic blanket. If coals and logs option is supplied, place logs on top of coals randomly. IMPORTANT! Only ceramics supplied by Real Flame are to be used. GAS LINE INLET... -
Page 9: Lighting Pilot And Main Burner
Before lighting the pilot make sure that the gas line is connected. FOR YOUR SAFETY READ BEFORE LIGHTING The Double Vision has a pilot which must be lit using the piezo ignition. When lighting the pilot follow the instructions exactly. -
Page 10: Tests To Be Carried Out By Installer
TESTS TO BE CARRIED OUT BY INSTALLER Carry out a smoke test to ensure the fireplace is drawing. Test that the Test Point Pressures are correctly set. Refer to Data Plate on page 4 for correct setting. Check that there are no gas leaks form any of the fittings. Explain to the customer how the unit operates and how to turn it on and off. -
Page 11: Maintenance
MAINTENANCE The appliance should be thoroughly inspected before initial use and at least annually by a qualified service technician. If any abnormal condition is observed the home owner must contact a qualified service technician. IMPORTANT: TURN OFF GAS BEFORE SERVICING THE APPLIANCE. MAINTENANCE SCHEDULE Annually (Before Winter Season) Maintenance Task... -
Page 12: Troubleshooting The Millivolt Gas System Control
TROUBLESHOOTING THE MILLIVOLT GAS SYSTEM CONTROL IMPORTANT Valve system troubleshooting should only be carried out by a qualified service technician. If supply cord is damaged or the unit needs repairing, it shall be repaired by the manufacturer or its service agent or similarly qualified person in order to avoid a hazard. Symptom Possible Cause Corrective Action... -
Page 13: Service - Igniter And Burner
SERVICE Igniter THERMO PILE RED WIRE WHITE WIRE HEAT SWITCH THERMO GENERATOR Burner Model 540 = 270mm Model 750 = 370mm Model 540 = 270mm CERAMIC BLANKET STEEL MESH VENTURI VENTURI INJECTOR INJECTOR HOLDER CONTROL VALVE GAS CONNECTION PRESSURE TEST POINT FLAME ADJUSTMENT... -
Page 14: Parts Kit, Gas Control Assembly, Burner Assembly
PARTS KIT Pilot Thermocouple Piezo Lead Power Generator Piezo Ignitor Valve GAS CONTROL ASSEMBLY PART PART No. AGA Approval SIT 820 NOVA Mv 0820332-NAT GAS 4032 SIT 820 NOVA Mv 0820331-LPG 4032 SIT THERMOCOUPLE 200261 4032 SIT PILOT ASSEMBLY 190610 4032 SIT THERMAL GENERATOR 240002... -
Page 15: Flue Requirements
FLUE REQUIREMENTS Natural Draught The standard natural draught flue kit consists of 4 x 900mm lengths of 225/275 twin skin flue and an AGA approved cowl. 3.6m Flue Kit complete with cowl Power Flue Kit (Optional – refer to pages 16 to 22 for details) The standard Power Flue Kit consists of ;... -
Page 16: Optional Power Flue
FAN FAILURE SENSING DEVICE All Real Flame Power Flue systems are fitted with a sensing device within the unit to ensure that, in the event of flow failure, the safety shut off valve within the module will go into lockout and shut off the gas supply to the unit. -
Page 17: Installation
OPTIONAL POWER FLUE (continued) Installation Instructions (continued) LOCATION OF FLUE TERMINAL FOR POWER FLUE Listed below are the minimum clearances required for fan-assisted terminations: Below eaves, balconies and other projections............200mm From the ground, above a balcony or other surface..........300mm From a return wall or external corner................300mm From a Gas meter. - Page 18 SERVICING OF THE POWER FLUE MOTOR The Real Flame Power Flue motor is designed so as to make servicing the motor a simple task. The power lead connected to the motor is to be disconnected (unplugged) and the two side clips are to be undone, the fan motor will then lift out for servicing.
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Page 19: Motor Clearance
OPTIONAL POWER FLUE (continued) Motor Clearance Minimum clearance 250mm Ensure there is adequate ventilation within this cavity to prevent motor over- heating. 150mm/200mm twin skin flue - optional for additional height Minimum height... -
Page 20: Frameout
OPTIONAL POWER FLUE (continued) Frameout IMPORTANT Motor Motor Motor Pressure Capacitor Differential Switch 4 mf Fan Casing... -
Page 21: Internal Motor
OPTIONAL POWER FLUE (continued) Internal Motor 500mm Top Termination 300mm min. 150mm x 200mm flue extension 200mm Access Panel Min. Distance Domestic: 220mm Motor Industrial: 320mm Termination 150mm x 200mm twin skin flue (if required) Baffle 900mm Heater 25mm Flue Minimum 25mm clearance from outer flue to combustible interior. -
Page 22: External Motor
OPTIONAL POWER FLUE (continued) External Motor 25mm clearance 200mm 340mm External Motor 150mm x 200mm flue extension 150mm x 200mm twin Miniumum skin flue (if required) 1290mm Baffle 900mm Heater NOTE: Maximum of 4 elbows, 45° or 90°. Fan Box Dimensions... -
Page 23: Wiring Diagram
Pressure Power Switch Double Block Solenoid Parts List PART No. DESCRIPTION Dungs BM.740-007 double block solenoid valve Dungs DGAI.73 Module 5.1.3. Electronic Ignition Sparker Electronic Flame Sensor Ecofit 2GTA35 Motor. Complete with ‘sail’ switch. 900mm Real Flame Power Flue Muffler. -
Page 24: Troubleshooting Electronic Ignition And Power Flue System
TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. Symptom Possible Cause Corrective Action Fire turned on and No Power to Module Connect Power nothing happens Fire turned on and Pressure switch not Check pressure switch motor starts but operating there is no spark Fire sparks when A. - Page 25 TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. (continued) The power flue and electronic control box have a red LED light that indicates the possible cause of a problem, the LED light will flash in different sequences for different problems, the most common are:- Long Flash Short Flash Normal Running State.
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Page 28: Real Flame Contact Information
REAL FLAME PTY LTD ABN 76 006 311 155 Head Office/Factory/Showroom 1340 Ferntree Gully Rd. Scoresby Vic 3179 Ph: (03) 8706 2000 Fax: (03) 8706 2001 E-mail: info@realflame.com.au Richmond - VIC Showroom 300 Swan St. Richmond Vic 3121 Ph: (03) 9428 4443 Fax: (03) 9428 4445 Geelong - VIC Showroom 1/2A Gordon Avenue.