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HOT BOX
®
GAS FIREBOX
INSTALLATION & OPERATING MANUAL
The Hot Box Gas Firebox is approved to be installed into a masonary
fireplace and as a zero clearance firebox and is designed to operate on
Natural Gas and Propane (LPG) gases ONLY. Approval Number GMK10100.
Installed primarily as a decorative appliance. Not certified as a Space Heater.
VERSION 19
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Table of Contents
Related Manuals for Real Flame HOT BOX
Summary of Contents for Real Flame HOT BOX
- Page 1 GAS FIREBOX INSTALLATION & OPERATING MANUAL The Hot Box Gas Firebox is approved to be installed into a masonary fireplace and as a zero clearance firebox and is designed to operate on Natural Gas and Propane (LPG) gases ONLY. Approval Number GMK10100.
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Page 2: Warranty Information
(www.realflame.com.au) or completing and mailing the attached registration card within 30 days of purchase of your Real Flame Gas Burner (or, if the Real Flame Gas Burner is fitted to a new home, within 30 days of the date of settlement of purchase of such new home). -
Page 3: Ventilation Requirements
AS-NZS2286 be installed. SERVICING It is recommended you service your gas fire every 2 years as a minimum. VENTILATION REQUIREMENTS MODEL EFFECTIVE VENTILATION Hot Box 40,000 sq mm THIS IS PRIMARILY A DECORATIVE APPLIANCE AND IS NOT CERTIFIED AS A SPACE HEATER. -
Page 4: Table Of Contents
Installation Instructions ....................6 Commissioning Procedure ..................6 Clearances from combustibles................7 Installation into an existing fireplace ...............8 Dimensions ......................9 Frameout into room specification sheet 1.............11 Zero Clearance Hot Box ..................13 Overall Dimensions ................13 Components ...................14 Assembly ....................15 Flue Requirrements ....................16 Optional Power Flue ....................18 Introduction ....................18... -
Page 5: Data Plate
DATA PLATE (Affixed to burner) NATURAL GAS Injector Mj/Hr P .T.P . -
Page 6: Installation Instructions
Hot Box through the hole provided for connection to the Magiglo burner. Once the gas supply has been installed into the Hot Box fit and seal the cast iron fascia to the brick work and install your desired mantel piece to complete your fireplace. -
Page 7: Clearances From Combustibles
COMMISSIONING PROCEDURE (continued) WARNING Care must be taken to ensure that any return air register exhaust system does not adversely affect the operation of the appliance or draught of chimney or flue. “DO NOT place articles on or against this appliance.” “DO NOT use or store flammable materials near this appliance.”... -
Page 8: Installation Into An Existing Fireplace
INSTALLATION INTO AN EXISTING FIREPLACE HOT BOX CAST IRON FASCIA MANTEL PIECE GAS INLET HOLE 225mm COWL ENSURE THAT EXHAUST PORT IS NOT RESTRICTED IN ANY WAY. EXISTING CHIMNEY SEAL FASCIA TO BRICKWORK For Type 1 installations models with an ODS pilot must be used. - Page 9 HOT BOX FOR EXISTING FIREPLACE OVERALL DIMENSIONS GAS ENTRY POINT HEARTH LOCATION LUGS...
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Page 10: Dimensions
DIMENSIONS... -
Page 11: Frameout Into Room Specification Sheet 1
FRAMEOUT INTO ROOM SPECIFICATION SHEET 1 90mm x 38mm ON EDGE 25mm Firebox FRAMEOUT DIMENSIONS Model Hot Box 1800 Stud 25mm Plaster Fascia NOTE: Install unit and flue prior to plastering. NOTE: Plaster is to finish flush with the fascia as shown. -
Page 12: Specification Sheet
FRAMEOUT INTO ROOM SPECIFICATION SHEET 1 SPECIFICATION SHEET 1. 150mm INNER FLUE 200mm OUTER FLUE HOT BOX CAST IRON FASCIA MANTEL PIECE GAS INLET HOLE Firebox Stud Plaster Fascia NOTE: Install unit and flue prior to plastering. NOTE: Plaster is to finish flush with the fascia as shown. -
Page 13: Zero Clearance Hot Box
ZERO CLEARANCE HOT BOX OVERALL DIMENSIONS FLUE INNER 150MM 170mm OUTER 200MM 305mm 460mm 130mm 135mm 570mm GAS ENTRY POINT 230mm... -
Page 14: Components
ZERO CLEARANCE HOT BOX COMPONENTS OUTER CASING FLUE COLLAR INNER CASING 3.6M FLUE KIT COMPLETE WITH COWL... -
Page 15: Assembly
ZERO CLEARANCE HOT BOX ASSEMBLY Using screws provided: Fit inner casing to Hot Box. Fit flue collar to inner casing. Fit outer casing over both flue collar and inner casing. ASSEMBLY... -
Page 16: Flue Requirements
FLUE REQUIREMENTS Natural Draught The standard natural draught flue kit consists of 4 x 900mm lengths of twin skin flue (refer to page 13 for correct sizing) and an AGA approved cowl. 200mm 2 lengths above 500mm last bend 200mm Max. - Page 17 FLUE REQUIREMENTS Power Flue Kit (Optional – refer to pages 18 to 27 for details) The standard Power Flue Kit consists of ; • 1 x Power Flue Fan • 1 x Power Flue Motor • 1 x Control Module •...
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Page 18: Optional Power Flue
FAN FAILURE SENSING DEVICE All Real Flame Power Flue systems are fitted with a sensing device within the unit to ensure that, in the event of flow failure, the safety shut off valve within the module will go into lockout and shut off the gas supply to the unit. -
Page 19: Installation
OPTIONAL POWER FLUE (continued) Installation Instructions (continued) LOCATION OF FLUE TERMINAL FOR POWER FLUE Listed below are the minimum clearances required for fan-assisted terminations: Below eaves, balconies and other projections............200mm From the ground, above a balcony or other surface..........300mm From a return wall or external corner. - Page 20 SERVICING OF THE POWER FLUE MOTOR The Real Flame Power Flue motor is designed so as to make servicing the motor a simple task. The power lead connected to the motor is to be disconnected (unplugged) and the two side clips are to be undone, the fan motor will then lift out for servicing.
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Page 21: Motor Clearance
OPTIONAL POWER FLUE (continued) Motor Clearance Minimum clearance 250mm Ensure there is adequate ventilation within this cavity to prevent motor over- or 200mm/250mm heating. 150mm/200mm twin skin flue - optional for additional height Minimum Baffle Height 980mm height and diameter 350mm... -
Page 22: Frameout
OPTIONAL POWER FLUE (continued) Frameout Motor Pressure Differential Switch Motor Fan Casing... -
Page 23: Internal Motor
OPTIONAL POWER FLUE (continued) Internal Motor 500mm Top Termination 250mm min. 150mm x 200mm flue extension 200mm or 300mm Access Panel Min. Distance Flush Cowl Motor Domestic: 220mm termination twin skin flue (if required) 900mm Baffle Heater 25mm Flue Minimum 25mm clearance from outer flue to combustible interior. -
Page 24: External Motor
OPTIONAL POWER FLUE (continued) External Motor 25mm clearance 200mm 340mm External Motor 150mm x 200mm flue extension 150mm x 200mm twin Miniumum skin flue (if required) 1290mm 900mm Baffle Heater NOTE: Maximum of 4 elbows, 45° or 90°. Fan Box Dimensions... -
Page 25: Wiring Diagram
OPTIONAL POWER FLUE (continued) Wiring Diagram TECHRITE IGNITION PACK TAIS-CP-R15-D5-000V SPARK ON/OFF SWITCH BROWN GREEN/YELLOW GREEN/YELLOW BLUE BLUE BROWN BROWN CAPACITOR FLAME SENSING COMBUSTION FAN BROWN GAS VALVE BLUE BLUE BROWN BROWN AIR PRESSURE BLACK WHITE SWITCH BLACK ORANGE GREEN/YELLOW GREEN/YELLOW BLACK AIR DAMPER... -
Page 26: Troubleshooting Electronic Ignition And Power Flue System
TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. Symptom Possible Cause Corrective Action No Power to Module Connect Power Fire turned on and nothing happens Pressure switch not Check pressure switch Fire turned on and operating motor starts but there is no spark A. - Page 27 TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. (continued) The power flue and electronic control box have a red LED light that indicates the possible cause of a problem, the LED light will flash in different sequences for different problems, the most common are:- Long Flash Short Flash Normal Running State.
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Page 28: Real Flame Contact Information
CHEMINEE PTY LTD EMAIL sales@cheminee.com.au WEBSITE www.Cheminee.com.au PHONE 02 9564 2694 FAX 02 9569 8802 SHOWROOM 118 Stanmore Road, Stanmore (Corner Wemyss St) NSW...
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