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Part to be tightened
Primary sheave assembly
Primary pulley sheave cap
Secondary sheave assembly
Secondary sheave spring retainer
Shift lever cover
Shift lever 2 assembly
Shift drum stopper
Shift arm
Shift rod locknut (select lever unit
side)
Shift rod locknut (shift arm side)
Select lever unit
Plug (right crankcase)
Water pump assembly
Water pump housing cover
Coolant drain bolt
Coolant inlet joint
Coolant outlet joint
Air bleed bolt (coolant outlet joint)
Coolant reservoir
Radiator bracket and frame
Fuel pump
Fuel tank
Muffler stay
Muffler and exhaust pipe
Muffler bracket and muffler
Muffler bracket and frame
Muffler damper and muffler
Muffler damper and frame
Exhaust pipe
Air duct assembly 1
Air duct assembly 2 and left protector
Air duct assembly 2 and frame
Gear position switch
Thermo switch 1 (cylinder head)
Thermo switch 3 (radiator)
Reverse switch
Engine ground lead
Starter motor and engine
Speed sensor
TIGHTENING TORQUES
Thread
Part name
Q'ty
size
Nut
M16
1
Screw
M4
8
Nut
M16
1
Nut
M36
1
Bolt
M6
4
Bolt
M6
1
Bolt
M14
1
Bolt
M6
1
—
M8
1
—
M8
1
Bolt
M8
3
—
M14
1
Bolt
M6
2
Bolt
M6
2
—
M6
1
Bolt
M6
2
Bolt
M6
2
—
M6
1
Bolt
M6
2
Bolt
M6
4
Bolt
M6
2
Bolt
M8
2
Bolt
M6
2
Bolt
M8
1
Bolt
M8
1
Bolt
M8
2
Bolt
M6
1
Bolt
M6
1
Nut
M8
4
Bolt
M6
2
Bolt
M6
1
Bolt
M6
1
Bolt
M5
2
—
1/8
1
—
M18
1
—
M10
1
Bolt
M6
1
Bolt
M6
2
Bolt
M6
1
2 - 18
SPEC
Tightening torque
Remarks
Nm m · kg ft · lb
120
12.0
85
3
0.3
2.2
100
10.0
72
90
9.0
65
10
1.0
7.2
14
1.4
10
18
1.8
13
14
1.4
10
15
1.5
11
Left-hand
15
1.5
11
threads
15
1.5
11
18
1.8
13
10
1.0
7.2
12
1.2
8.7
10
1.0
7.2
10
1.0
7.2
10
1.0
7.2
9
0.9
6.5
7
0.7
5.1
7
0.7
5.1
7
0.7
5.1
30
3.0
22
11
1.1
8.0
20
2.0
14
20
2.0
14
20
2.0
14
10
1.0
7.2
10
1.0
7.2
14
1.4
10
7
0.7
5.1
7
0.7
5.1
7
0.7
5.1
7
0.7
5.1
8
0.8
5.8
28
2.8
20
20
2.0
14
10
1.0
7.2
10
1.0
7.2
10
1.0
7.2
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Table of Contents
Troubleshooting
