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Kingsman Zero Clearance Installation Instructions Manual

Direct vent gas fireplace.
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Installation Instructions

This appliance may be installed in an aftermarket permanently located, manufactured (mobile home),
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases, unless a certified kit is used.
Stock #'s: ZDV3318N, ZDV3318LP, ZDV3622N and ZDV3622LP are Certified to:
Vented Gas Fireplace Heaters and CGA 2.17-M91, CSA P.4.1-02
Direct Vent Gas Fireplace
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
Do not store or use gasoline or other flammable vapors and liquids in the
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Warning: If the information in these instruction are not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life. Refer to this manual. Installation and service
must be performed by a qualified installer, service agency or the gas supplier.
Listed Certified for USA. and Canada
where not prohibited by local codes.
Model Number ZDV3318/3622
ANSI Z21.88-2005, ANSI Z21.88a / CSA 2.33a-2007
Gas Fired Appliances For Use At High Altitudes
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
"Zero Clearance"

FOR YOUR SAFETY

vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
KINGSMAN INDUSTRIES
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada December 17, 2008 Part # 3318-MAN

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Table of Contents

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   Summary of Contents for Kingsman Zero Clearance

  • Page 1: Installation Instructions

    Gas Fired Appliances For Use At High Altitudes INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. “Zero Clearance” Direct Vent Gas Fireplace Read this complete manual before beginning installation. These instructions must be kept with the unit for future reference.
  • Page 2: Pre-installation Questions And Answers

    PRE-INSTALLATION QUESTIONS and ANSWERS About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature sili- cone components, the paint will cure when heat is applied to the appliance as it is first used.
  • Page 3: Table Of Contents

    Table of Contents Pre-Installation Questions and Answers ......2 Table of Contents ......... . .3 Mobile Home/Manufactured Housing Installation .
  • Page 4: Mobile Home/manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Installation And Operation

    Installation and Operation Installation Regulations 3. Children should be carefully supervised when they are in the same room as your fireplace appliance. This gas appliance must be installed by a qualified installer 4. Under no circumstances should this appliance be modi- in accordance with local building codes, or in the absence of fied.
  • Page 6: Installation Requirements For The Commonwealth Of Massachusetts

    Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
  • Page 7: Locating Your Appliance

    ZDV3318 - Locating your Appliance Installing with Top Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall Island installation with a top vent is possible as long as the hori- zontal portion of the vent system does not exceed 20 feet (6.1 m).
  • Page 8: Framing Your Gas Fireplace

    ZDV3318 - Framing for your Gas Fireplace Framing Specifications 4. When installing horizontal with a 90 degree bend maintain a mini- mum of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- 5.
  • Page 9: Framing & Facing Requirements

    Z33CVCK - Framing and Facing Requirements ZDV3318 WITH Z33CVCK (CLEAN VIEW CIRCULATING KIT) Z33CVCK - with Wall Surround...
  • Page 10: Locating You Appliance

    ZDV3622 - Locating your Appliance Installing with Top Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall Island installation with a top vent is possible as long as the hori- zontal portion of the vent system does not exceed 20 feet (6.1 m).
  • Page 11: Framing Your Gas Fireplace

    ZDV3622 - Framing for your Gas Fireplace 4. When installing horizontal with a 90 degree bend maintain a mini- Framing Specifications mum of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- 5.
  • Page 12: Framing & Facing Requirements

    Z36CVCK - Framing and Facing Requirements ZDV3622 WITH Z36CVCK (CLEAN VIEW CIRCULATING KIT) Z36CVCK - with Wall Surround...
  • Page 13: Installing Clean View Kit (cvck)

    ZDV3318/ZDV3622 - HOW TO INSTALL CLEAN VIEW KIT (CVCK) Installing Clean View Kit (CVCK) For ZDV3318/ZDV3622/ZDV6000/ZDV3320/MQZDV3318/MQZDV3622 Install optional fan kit (See Fan Instructions) (a)All styles except ZDV6000 & ZDV3320. Make sure small standoff is folded up and fastened into position. If not fold standoff up into position and fasten with supplied screws.
  • Page 14: Clearances To Combustibles Diagram

    CLEARANCES - ZDV3318/3622 - Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets the minimum height and width require ments for a combustible mantel.
  • Page 15: Mantel Leg Clearances

    Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.
  • Page 16: Clearance To Combustibles Specifications

    1 1/2 inches/38 mm / All Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp Systems...
  • Page 17: Dimensions & Installation Of Wall Mount Surrounds

    MQSW Wall Mount Surround Dimensions MQ33SWF MQ36SWF 35-5/16” 37-5/32” 45-13/16” 50-5/16” 28-3/8” 32-15/16” 17-13/16” 19-5/8” 8-3/4” 8-3/4” 8-3/4” 8-3/4” 8-3/4” 8-3/4” 1” 1” 1-3/16” 1-3/16” Installation of MQ Wall Mount Surrounds 1. Set Surround Lip on CVCK Ledge and ensure that it is securely in place. 2.
  • Page 18: Fan Installation

    Fan Kit Installation Fan installation Instructions for ZDV6000/3320/3318/3318MQ Wire Junction Box and wall mounted variable speed control to with or without CVCK (Clean View Circulating Kit). 120v. Install a duplex outlet to junction box and plug fan into outlet. Note: Install Fan Kit Before Installing optional CVCK (Clean Turn the wall switch on (clockwise).
  • Page 19: Brick Installation

    Brick Installation - For Models ZDV3318/ZDV3622 Remove 3 mounting screws from air adjustment plate and remove plate. On ZDV3318 or ZDV3622 the false bottom will have to be removed. (Note: Air adjustment plate must be reinstalled in the same position in which it was removed. Remove top brick clip and screws from firebox side.
  • Page 20: Porcelain Panel Installation Guide

    Z3318PRL/Z3622PRL Porcelain Panel Installation Guide For Models ZDV3318/ZDV3622 MQZDV3318/MQZDV3622 Make note of the position of the air adjustment plate before removing it. This position will have to be recalled when the air adjustment plate is reinstalled. Remove three (3) mounting screws from air adjustment plate and extract it from the firebox. (NOTE: The false bottom will have to be removed on models ZDV3318 and ZDV3622.) Remove the top brick clips, and their respective screws, from the inside sides of the firebox.
  • Page 21: General Glass Information

    General Glass Information Glass Cleaning Glass Replacement The glass should be replaced by a qualified person. It will be necessary to clean the glass periodically. During start-up, con- densation, which is normal, forms on the inside of the glass and causes REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS dust, lint etc.
  • Page 22: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14 GA. 100 FT. 16 GA. 64 FT. 18 GA. 40 FT. 20 GA. 25 FT. 22 GA. 16 FT.
  • Page 23: Installation Of Gas Conversion Kit For Top Convertible Pilot

    Section B - Installation Instructions Gas Conversion Kit for Top Convertible Pilot - Series 091065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 24: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action...
  • Page 25: Log C50 Log Placement Guide

    LOGC50 Log Assembly LOG #1 LOG #5 LOG #2 LOG #6 LOG #3 LOG #7 LOG #4 ROCK 5 GRATE BARS GLOWING EMBERS LOCATOR TAB LOG #4 LOCATOR TABS LOG #3 LOCATOR TAB LOG #1 GRATE BARS LOCATOR TAB LOG #2 UNIT SHOWN.
  • Page 26 Log Assembly (continued) STEP 8 - Break glowing ember insulation into STEP 9 - On Log #5, you will find a location slot 1/4” pieces. Place embers onto front burner but that will align with the middle grate bar. Slide ensure you do not cover air slot that is located into place and rest Log #5 onto Log #2’s flat between front burner and false bottom...
  • Page 27: Vent Termination

    F - Clearance under veranda, porch, deck or balcony 12 inches 1 This appliance is approved with Kingsman flex vent system and (30cm) minimum. 4 US 5 also approved for use with Simpson Duravent Direct Vent...
  • Page 28: General Vent Installation Information

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and com- ponents specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent sys- tem (Model DV-GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
  • Page 29: Installation Of Side Wall Venting

    Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its bal- 1. Determine the height of the system and the number of bends ance between the combustion air intake and the flue gas required.
  • Page 30: Installation Of Venting Straight Up Through Roof

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your 1. An Attic Insulation Shield must be installed where the vent passes roof pitch using a level and two rulers, or by using a roof pitch from a lower living space into an attic space where the chimney is card.
  • Page 31: Vertical Venting Over 15 Feet

    Vertical Venting over 15 Feet The Air Intake plate must be adjusted down to the lowest position when venting over 15 ft. vertical. 15’ OR OVER VERTICAL VENTING AIR INTAKE ADJUSTMENT PLATE NOTE: Unit comes preset for short horizontal or vertical venting under a 15 feet run. Follow these instructions when venting exceeds 15 foot run.
  • Page 32: Zdv3318 Parts List

    ZDV3318 Parts List Fireplace Part Numbers Refractory Liners ZDV3318N Fireplace Heater Rated NG, Tempered Glass, Z3318PRL Porcelain Reflective Liner 19,000 BTU AT 75% efficient. Approved for Z3318ML Metal Liner Traditional bedroom and mobile home. Door Glass ZDV3318LP Fireplace Heater Rated LP, Ceramic Glass, 6000-151 Tempered Glass - ZDV3318 18,000 BTU AT 75% efficient.
  • Page 33: Zdv3622 Parts List

    ZDV3622 Parts List Fireplace Part Numbers Refractory Liners ZDV3622N Fireplace Heater Rated NG, Tempered Glass, Z3622PRL Porcelain Reflective Liner 21,000 BTU AT 75% efficient. Approved for Z3622ML Metal Liner Traditional bedroom and mobile home. Door Glass ZDV3622LP Fireplace Heater Rated LP, Ceramic Glass, 3600-311 Tempered Glass - ZDV3622 21,000 BTU AT 75% efficient.
  • Page 34: Common Parts List

    Kingsman Parts ZDV3318/3622 Catalog Number Description Valve System Parts - New Top convertible SIT Kingsman Fireplace Venting 1000-P136WR Generator/Thrermopile Catalog 1001-P069SI Electrode Sparker 915.069 TC SIT Number Description 1001-P216SI Thermocouple 290.216 TC SIT ZDVHSK Horizontal Vent Starter Kit - 3 FT Length 1001-P165SI Orifice Pilot NG 977.165 TC SIT...
  • Page 35: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

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