Cover/Panel Removal - Polaris 2009 Trail Boss 330 Service Manual

TORQUE SPECIFICATIONS
Front A-Arm Attaching Bolt
Front A-Arm Ball Joint Stud Nut
Handlebar Adjuster Block
Master Cylinder
Rear Axle Nut - (Tapered Roller Bearings)
(Left side)
(Right side)
Rear Shock Bolt (upper)
Rear Shock Bolt (lower)
Rear Wheel Hub Nut
Rear Wheel Nut
Strut Rod Retaining Nut (Top)
Strut Casting Pinch Bolt
Swing Arm Pivot Bolt
Tie Rod End Jam Nut
Tie Rod End Castle Nut
Tie Rod End Attaching Bolt
NOTE: Refer to exploded views throughout this
chapter for identification and location of components.
SPECIAL TOOLS
PART NUMBER
2870871
2870872
2870623
2871572
2871573
2871574
30 ft. lbs. (41 Nm)
25 ft. lbs. (35 Nm)
10-12 ft. lbs. (14-17 Nm)
45-55 in. lbs. (5.2-6.3 Nm)
120 ft. lbs. (165 Nm)
8-10 ft. lbs. (11-14 Nm)
25 ft. lbs. (35 Nm)
25 ft. lbs. (35 Nm)
80 ft. lbs. (110 Nm)
50 ft. lbs. (69 Nm)
15 ft. lbs. (21 Nm)
15 ft. lbs. (21 Nm)
150 ft. lbs. (207 Nm)
12-14 ft. lbs. (17-19 Nm)
23-24 ft. lbs. (32-33 Nm)
25-30 ft. lbs. (35-41 Nm)
TOOL
DESCRIPTION
Ball Joint
Replacement Tool
Shock Spanner
Wrench
Shock Absorber
Spring
Compression Tool
Strut Rod Wrench
LH Strut Spring
Compressor
RH Strut Spring
Compressor
BODY / STEERING / SUSPENSION

COVER/PANEL REMOVAL

To remove, perform these steps:
Seat:
G Pull release lever at the rear of the seat
G
Lift and pull seat rearward, disengaging
seat from tabs at the rear of the fuel tank
Side Panels
G Remove: Seat
G Disengage tabs at front and rear
Front Cover
G
Remove: Seat
G Disengage tabs at front and rear
G
Lift panel out
Rear Rack
G
Remove: Seat
G
2 bolts at rear of rack
G 2 bolts at front of rack
Rear Cab Assembly
G Remove: Seat
G Rear rack
G
1 screw, nut and washer at rear of inner
left footrest
G
4 screws at bottom of left rear mudflap
G 1 screw, nut and washer at rear of inner
right footrest
G
4 screws at bottom of right rear mudflap
G 4 bolts and flat washers from top of cab
assembly, under seat
G 2 screws at rear bottom of cab assembly
near tail light
G Disconnect taillight harness
5.5