Polaris 2009 Trail Boss 330 Service Manual page 90

ENGINE
RECOIL
DISASSEMBLY/INSPECTION
CAUTION: Recoil is under spring tension. A face
shield or eye protection is required during this
procedure.
Replace any parts found to be worn or damaged.
1. Remove bolts and recoil housing from engine.
2. Pull recoil rope so it is extended approximately
12-18".Check handle c-ring for proper tension
and the handle for cracks or damage which may
allow water or dirt to enter the recoil housing.
NOTE: The handle must seal tightly on the recoil
housing to prevent water and dirt from entering.
3. Remove center bolt from recoil friction plate (A).
4. Inspect plate for wear or damage. Inspect plate
friction spring for wear, damage, and proper
tension. The spring should fit tightly on friction
plate.
3.44
5. Remove ratchet pawl with spring and inspect.
NOTE: Long arm of spring engages reel. Short end
rests against pawl.
A
6. Hold reel firmly in housing. Pull rope handle until
7. Place rope in notch on outer edge of reel.
Replace spring or ratchet pawl if worn, broken, or
damaged.
12-18" of rope is exposed, and hold reel in place.
Release tension on hub and allow reel to unwind
approximately 6-7 turns until spring tension is
released.