Special Tools; Torque Specifications; Transmission Installation; Transmission Disassembly - Polaris 2009 Trail Boss 330 Service Manual

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TRANSMISSION

SPECIAL TOOLS

PART NUMBER
2871710

TORQUE SPECIFICATIONS

Item
Transmission Case
Bolts
Bell Crank Nut
Transmission Drain
Plug
Transmission Mounting
Bolts
Swing Arm Pivot Bolts
(Concentric Swingarm)
LUBRICATION
Refer to maintenance section for transmission
lubricant type and capacity.

TRANSMISSION REMOVAL

1. Remove seat, cab and air box.
2. Remove right side heat and reservoir bracket.
3. Remove PVT outer cover, both drive and driven
clutch, and inner PVT cover (refer to Clutch
Chapter 6).
4. Remove rear PVT bracket.
5. Remove carburetor.
8.2
TOOL
DESCRIPTION
10" Center
Distance Tool
Specification
12 ft. lbs. (16.6 Nm)
12 ft. lbs. (16.6 Nm)
14 ft. lbs. (19.3 Nm)
25 ft. lbs. (34.5 Nm)
150 ft. lbs. (207.5 Nm)
6. Disconnect harness from gear position switch.
7. Remove drive chain and sprocket.
8. Remove mounting bolts and brackets as shown.
9. Remove
through-bolt
transmission.
10. Remove transmission from right side of frame.
TRANSMISSION
INSTALLATION
1. Reverse removal steps to install transmission.
NOTE: Install the Center Distance Tool (PN 2871710)
on engine and transmission input shaft before
tightening transmission mounting bolts.
clutches as outlined in Clutch Chapter 6.
TRANSMISSION
DISASSEMBLY
1. Remove gear position switch.
CAUTION:
If switch is not removed prior to disassembly, switch
damage will result.
2. Place bellcrank in neutral position.
3. Remove sprocket retaining clip and sprocket.
4. Remove the transmission cover bolts.
5. With a soft face hammer tap on the (3) cover
bosses and carefully remove the cover.
Tap with soft
face hammer
(3 places)
6. Remove detent plug, washer, spring and shifting
bullet.
NOTE: Shifting bullet has a radiused end making it
directional.
from
bottom
of
Align
Remove Switch

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2009 trail blazer 330

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