Polaris 2009 Trail Boss 330 Service Manual page 141

3. Install the Main Puller Adapter (#8) (PN 5020632)
onto the Piston Pin Puller (PN 2870386).
4. Insert the Number Two Adapter (#10) (PN
5020633) into the bushing from belt side as
shown. With towers pointing toward vise, slide
sheave and bushing onto puller rod.
5. Install the nut removed in Step 2 onto end of puller
rod and hand tighten.
increase tension on sheave if needed. Nut is left
hand thread
6. Turn sheave and
counterclockwise on puller rod until bushing is
removed.
7. Remove nut from puller rod and set aside.
8. Pull bushing removal tool and adapter from puller
rod. Remove bushing from tool and discard.
DRIVE CLUTCH MOVEABLE
SHEAVE - BUSHING
INSTALLATION
1. Place the Main Puller Adapter (#8) (PN 5020632)
onto the puller.
Turn puller barrel to
puller barrel together
2. Apply Loctitet 680 (PN 2870584) to the back
side of new bushing. Push bushing into center of
sheave on tower side by hand.
Bushing (PN 3576504)
Loctitet 680 (PN 2870584)
3. Insert the Clutch Bushing Installation Tool (#2) (PN
5020628) into center of sheave and with towers
pointing away from vise, slide sheave onto puller
rod.
4. Install nut on puller rod and hand tighten. Turn
barrel to apply additional tension if needed.
5. Turn sheave
counterclockwise until bushing is seated.
6. Remove nut from puller rod and set aside.
7. Remove sheave from puller.
8. Remove installation tool.
DRIVE CLUTCH COVER -
BUSHING REMOVAL
Piston Pin Puller
(PN 2870386)
CLUTCH
and barrel together
Main Puller
Adaptor (#8)
6.17