Table Of Contents; Contents - EWM Picomig 180 Synergic TGE Operating Instructions Manual

Contents

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1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 7
2.3 General .......................................................................................................................................... 8
2.4 Transport and installation ............................................................................................................ 12
2.4.1
3 Intended use ......................................................................................................................................... 14
3.1 Applications .................................................................................................................................. 14
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.2 Documents which also apply ....................................................................................................... 15
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
4 Machine description - quick overview .............................................................................................. 16
4.1 Front view .................................................................................................................................... 16
4.2 Rear view ..................................................................................................................................... 18
4.3 Inside view ................................................................................................................................... 19
Machine control - Operating elements ........................................................................................ 20
4.4
5 Design and function ............................................................................................................................. 22
5.1 General ........................................................................................................................................ 22
5.2 Machine cooling ........................................................................................................................... 23
5.3 Workpiece lead, general .............................................................................................................. 23
5.4 Installation .................................................................................................................................... 23
5.5 Notes on the installation of welding current leads ....................................................................... 24
5.6 Mains connection ......................................................................................................................... 26
5.6.1
5.6.2
5.6.3
5.7 MIG/MAG welding ........................................................................................................................ 29
5.7.1
5.7.2
5.7.3
5.7.4
5.7.5
099-005114-EW501
12.03.2015
Ambient conditions ....................................................................................................... 13
2.4.1.1 In operation ................................................................................................... 13
2.4.1.2 Transport and storage ................................................................................... 13
MIG/MAG standard welding ......................................................................................... 14
MIG/MAG pulse welding ............................................................................................... 14
3.1.2.1 MIG/MAG cored wire welding ....................................................................... 14
TIG (Liftarc) welding ..................................................................................................... 14
MMA welding ................................................................................................................ 14
Polarity setting .............................................................................................................. 14
Warranty ....................................................................................................................... 15
Declaration of Conformity ............................................................................................. 15
Welding in environments with increased electrical hazards ......................................... 15
Service documents (spare parts and circuit diagrams) ................................................ 15
Calibration/Validation.................................................................................................... 15
Mains configuration ...................................................................................................... 26
Shielding gas supply (shielding gas cylinder for welding machine) ............................. 27
5.6.2.1 Connection .................................................................................................... 27
Gas test, rinse hose package ....................................................................................... 28
5.6.3.1 Setting the shielding gas quantity ................................................................. 28
Welding torch and workpiece line connection .............................................................. 29
5.7.1.1 MIG/MAG standard welding .......................................................................... 30
5.7.1.2 MIG/MAG cored wire welding ....................................................................... 31
Wire feed ...................................................................................................................... 32
5.7.2.1 Open the protective flap of the wire feeder ................................................... 32
5.7.2.2 Inserting the wire spool ................................................................................. 32
5.7.2.3 Changing the wire feed rollers ...................................................................... 33
5.7.2.4 Inching the wire electrode ............................................................................. 34
5.7.2.5 Spool brake setting ....................................................................................... 36
Definition of MIG/MAG welding tasks ........................................................................... 37
Welding data display .................................................................................................... 37
Welding task selection .................................................................................................. 38
5.7.5.1 JOB selection ................................................................................................ 38
5.7.5.2 Operating mode ............................................................................................ 38
5.7.5.3 Welding type (MIG/MAG standard/pulse arc welding) .................................. 38
Notes on the use of these operating instructions
Contents
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