EWM Picomig 180 Synergic TKG Manuals

Manuals and User Guides for EWM Picomig 180 Synergic TKG. We have 2 EWM Picomig 180 Synergic TKG manuals available for free PDF download: Operating Instructions Manual

EWM Picomig 180 Synergic TKG Operating Instructions Manual (65 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents

3
- 1 Contents
  
  3
  - Table of Contents
    3
- 2 For Your Safety
  
  5
- 3 Intended Use
  
  12
- 4 Machine Description - Quick Overview
  
  14
  - Front View
    14
  - Inside View
    16
  - Machine Control - Operating Elements
    18
    
    Polarity Setting
    20
    
    Welding Data Display
    20
- 5 Design and Function
  
  21
  - Transport and Installation
    21
    
    Ambient Conditions
    21
    
    In Operation
    21
    
    Machine Cooling
    21
    
    Transport and Storage
    21
    
    Notes on the Installation of Welding Current Leads
    22
    
    Workpiece Lead, General
    22
    
    Stray Welding Currents
    24
    
    Mains Configuration
    25
    
    Mains Connection
    25
    
    Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
    25
    
    Pressure Regulator Connection
    26
    
    Shielding Gas Hose Connection
    26
    
    Gas Test - Setting the Shielding Gas Volume
    27
  - MIG/MAG Welding
    28
    
    Welding Torch and Workpiece Line Connection
    28
    
    Inserting the Wire Spool
    30
    
    Wire Feed
    30
    
    Changing the Wire Feed Rollers
    31
    
    Inching the Wire Electrode
    32
    
    Definition of MIG/MAG Welding Tasks
    33
    
    Spool Brake Setting
    33
    
    Operating Point Setting Using Material Thickness
    34
    
    Selecting the Welding Parameter Display Mode
    34
    
    Welding Power (Operating Point)
    34
    
    Welding Task Selection
    34
    
    Arc Length
    35
    
    Further Welding Parameters
    35
  - Gas Pre-Flow Time
    35
    
    Automatic Cut-Out
    36
    
    Explanation of Signs and Functions
    36
    
    Operating Modes (Functional Sequences)
    36
  - Spot Time
    36
  - Pause Time (Interval)
    36
  - Wire Burn-Back
    36
    
    Conventional MIG/MAG Welding (GMAW Non Synergic)
    40
  - MMA Welding
    41
    
    Connecting the Electrode Holder and Workpiece Lead
    41
    
    Arcforce
    42
    
    Hotstart
    42
    
    Welding Task Selection
    42
    
    Antistick
    43
    
    Hotstart Settings
    43
  - TIG Welding
    43
    
    Preparing the TIG Welding Torch
    43
    
    Welding Torch and Workpiece Line Connection
    44
    
    Adjusting the Gas Post-Flow Time
    45
    
    Welding Task Selection
    45
    
    Further Welding Parameters
    46
  - Gas Pre-Flow Time
    46
  - Ignition Current
    46
  - Up-Slope Time
    46
  - Down-Slope Time
    46
  - End Current
    46
    
    Automatic Cut-Out
    47
    
    Legend
    47
    
    Operating Modes (Functional Sequences)
    47
    
    Gas Post-Flow Time
    48
    
    Arc Ignition
    50
    
    Liftarc
    50
  - Machine Configuration Menu
    50
    
    Selecting, Changing and Saving Parameters
    50
  - Calibration
    50
  - Exit Menu
    50
  - Machine Configuration
    50
  - Power-Saving Mode (Standby)
    51
- 6 Maintenance, Care and Disposal
  
  52
  - General
    52
    
    Cleaning
    52
    
    Dirt Filter
    52
  - Maintenance Work, Intervals
    53
    
    Annual Test (Inspection and Testing During Operation)
    53
    
    Daily Maintenance Tasks
    53
    
    Monthly Maintenance Tasks
    53
  - Disposing of Equipment
    54
- 7 Rectifying Faults
  
  55
- 8 Technical Data
  
  59
  - Picomig 180 Synergic TKG
    59
- 9 Accessories
  
  60
  - General Accessories
    60
  - Options
    60
  - Transport System
    60
- 10 Replaceable Parts
  
  61
  - Wire Feed Rollers
    61
    
    10.1.1 Wire Feed Rollers for Steel Wire
    61
    
    10.1.2 Wire Feed Rollers for Aluminium Wire
    61
    
    10.1.3 Wire Feed Rollers for Cored Wire
    61
    
    10.1.4 Conversion Kit
    62
- 11 Appendix
  
  63
  - JOB-List
    63
  - Parameter Overview - Setting Ranges
    63
Appendix

64
- Searching for a Dealer
  65

EWM Picomig 180 Synergic TKG Operating Instructions Manual (69 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents
3
Contents
3
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
General
9
Transport and Installation
13
Ambient Conditions
14
In Operation
14
Transport and Storage
14
Intended Use
15
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Inside View
19
Machine Control - Operating Elements
20
Design and Function
22
General
22
Machine Cooling
23
Workpiece Lead, General
23
Installation
23
Notes on the Installation of Welding Current Leads
24
Mains Connection
26
Mains Configuration
26
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
27
Connection
27
Gas Test, Rinse Hose Package
28
Setting the Shielding Gas Quantity
28
Welding Data Display
29
Polarity Setting
29
MIG/MAG Welding
30
Welding Torch and Workpiece Line Connection
30
Wire Feed
32
Open the Protective Flap of the Wire Feeder
32
Inserting the Wire Spool
32
Changing the Wire Feed Rollers
33
Inching the Wire Electrode
34
Spool Brake Setting
36
Definition of MIG/MAG Welding Tasks
37
Welding Task Selection
37
JOB Selection
37
Operating Mode
37
Welding Type (MIG/MAG Standard/Pulse Arc Welding)
38
Choke Effect/Dynamics
38
Gas Post-Flow Time
38
Spot Time
39
Pause Time (Interval Operation)
39
MIG/MAG Operating Point
40
Selecting the Welding Parameter Display Mode
40
Operating Point Setting Using Material Thickness
40
Arc Length Correction Setting
40
MIG/MAG Functional Sequences / Operating Modes
41
Explanation of Signs and Functions
41
MIG/MAG Automatic Cut-Out
45
Conventional MIG/MAG Welding (GMAW Non Synergic)
46
Operating Mode
46
Setting the Operating Point (Welding Output)
46
Expert Menu (MIG/MAG)
47
TIG Welding
48
Preparing the TIG Welding Torch
48
Welding Torch and Workpiece Line Connection
48
Welding Task Selection
49
Welding Current Setting
49
Adjusting the Gas Post-Flow Time
49
TIG Arc Ignition
50
Liftarc Ignition
50
Function Sequences/Operating Modes
50
Legend
50
TIG Automatic Cut-Out
52
Expert Menu (TIG)
53
MMA Welding
54
Connecting the Electrode Holder and Workpiece Lead
54
Welding Task Selection
55
Welding Current Setting
55
Arcforce
55
Hotstart
55
Antistick
56
Expert Menu (MMA)
57
Power-Saving Mode (Standby)
57
Machine Configuration Menu
57
Selecting, Changing and Saving Parameters
57
Maintenance, Care and Disposal
59
General
59
Maintenance Work, Intervals
59
Daily Maintenance Tasks
59
Visual Inspection
59
Functional Test
59
Monthly Maintenance Tasks
59
Annual Test (Inspection and Testing During Operation)
60
Disposing of Equipment
60
Manufacturer's Declaration to the End User
60
Meeting the Requirements of Rohs
60
Rectifying Faults
61
Checklist for Rectifying Faults
61
Error Messages (Power Source)
62
Resetting Welding Parameters to the Factory Settings
63
Display Machine Control Software Version
63
Dynamic Power Adjustment
63
Technical Data
64
Picomig 180
64
Accessories
65
Options
65
Transport Systems
65
General Accessories
65
Replaceable Parts
66
Wire Feed Rollers
66
Wire Feed Rollers for Steel Wire
66
Wire Feed Rollers for Aluminium Wire
66
Wire Feed Rollers for Cored Wire
66
Conversion Sets
67
JOB-List
68
Overview of EWM Branches
69

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EWM Picomig 180 Synergic TKG Manuals

EWM Picomig 180 Synergic TKG Operating Instructions Manual (65 pages)

Table of Contents

Table of Contents

1 Contents

2 For Your Safety

3 Intended Use

4 Machine Description - Quick Overview

5 Design and Function

6 Maintenance, Care and Disposal

7 Rectifying Faults

8 Technical Data

9 Accessories

10 Replaceable Parts

11 Appendix

Appendix

EWM Picomig 180 Synergic TKG Operating Instructions Manual (69 pages)

Table of Contents

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