EWM Picomig 180 Synergic TGE Welding Manuals

Manuals and User Guides for EWM Picomig 180 Synergic TGE Welding. We have 1 EWM Picomig 180 Synergic TGE Welding manual available for free PDF download: Operating Instructions Manual

EWM Picomig 180 Synergic TGE Operating Instructions Manual (74 pages)

Brand: EWM | Category: Welding System | Size: 4 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
MIG/MAG Standard Welding
14
MIG/MAG Pulse Welding
14
MIG/MAG Cored Wire Welding
14
TIG (Liftarc) Welding
14
MMA Welding
14
Polarity Setting
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Inside View
19
Machine Control - Operating Elements
20
Design and Function
22
General
22
Machine Cooling
23
Workpiece Lead, General
23
Installation
23
Notes on the Installation of Welding Current Leads
24
Mains Connection
26
Mains Configuration
26
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
27
Connection
27
Gas Test, Rinse Hose Package
28
Setting the Shielding Gas Quantity
28
MIG/MAG Welding
29
Welding Torch and Workpiece Line Connection
29
MIG/MAG Standard Welding
30
MIG/MAG Cored Wire Welding
31
Wire Feed
32
Open the Protective Flap of the Wire Feeder
32
Inserting the Wire Spool
32
Changing the Wire Feed Rollers
33
Inching the Wire Electrode
34
Spool Brake Setting
36
Definition of MIG/MAG Welding Tasks
37
Welding Data Display
37
Welding Task Selection
38
JOB Selection
38
Operating Mode
38
Welding Type (MIG/MAG Standard/Pulse Arc Welding)
38
MIG/MAG Operating Point
39
Selecting the Welding Parameter Display Mode
39
Operating Point Setting Using Material Thickness
39
Arc Length Correction Setting
39
Further Welding Parameters
40
Choke Effect / Dynamics
40
Gas Post-Flow Time
40
Spot Time
41
Pause Time (Interval Operation)
41
Burn-Back
42
Gas Pre-Flow Time
43
MIG/MAG Functional Sequences / Operating Modes
44
Explanation of Signs and Functions
44
Conventional MIG/MAG Welding (GMAW Non Synergic)
49
5.7.10.1 Operating Mode
49
5.7.11 Welding Data Display
49
Setting the Operating Point (Welding Output)
50
5.7.12 MIG/MAG Automatic Cut-Out
50
TIG Welding
51
Preparing the TIG Welding Torch
51
Welding Torch and Workpiece Line Connection
51
Welding Task Selection
52
Welding Current Setting
52
Adjusting the Gas Post-Flow Time
52
Further Welding Parameters
53
TIG Welding Data Display
54
TIG Arc Ignition
54
Liftarc Ignition
54
Function Sequences/Operating Modes
55
Legend
55
5.8.10 TIG Automatic Cut-Out
57
MMA Welding
58
Connecting the Electrode Holder and Workpiece Lead
58
Welding Task Selection
59
Welding Current Setting
59
MMA Welding Data Display
59
Arcforce
60
Hotstart
60
Hotstart Settings
61
Antistick
61
Maintenance, Care and Disposal
62
General
62
Maintenance Work, Intervals
62
Daily Maintenance Tasks
62
Visual Inspection
62
Functional Test
62
Monthly Maintenance Tasks
62
Annual Test (Inspection and Testing During Operation)
63
Disposing of Equipment
63
Manufacturer's Declaration to the End User
63
Meeting the Requirements of Rohs
63
Rectifying Faults
64
Checklist for Rectifying Faults
64
Error Messages (Power Source)
65
Display Machine Control Software Version
66
Resetting Welding Parameters to the Factory Settings
67
Dynamic Power Adjustment
67
Technical Data
69
Picomig 180
69
Accessories
70
Options
70
Transport Systems
70
General Accessories
70
Replaceable Parts
71
Wire Feed Rollers
71
10.1.1 Wire Feed Rollers for Steel Wire
71
10.1.2 Wire Feed Rollers for Aluminium Wire
71
10.1.3 Wire Feed Rollers for Cored Wire
71
10.1.4 Conversion Sets
72
JOB-List
73
Appendix A
73
Overview of EWM Branches
74
Appendix B
74

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EWM Picomig 180 Synergic TGE Operating Instructions Manual (74 pages)

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