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Related Manuals for HAKO Hakomatic B45
Summary of Contents for HAKO Hakomatic B45
- Page 1 Instruction Manual Hakomatic B45 (7700)
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Page 2: Introduction
Before using the equipment for the manufacturer's specifications. first time, read this original manual tho- The Hakomatic B45 may only be oper- Hako GmbH roughly, act according to the informati- ated, serviced and repaired by person-... -
Page 3: Information On The Warranty
Render the machine inoperable. It must work must be completed by an authori- not represent a source of risks to child- zed Hako service center and confirmed ren. in the “maintenance logbook”; this ser- Dispose of the machine in accordance ves as proof of rights to claims under with the applicable local regulations. -
Page 4: Table Of Contents
5.7.3 Changing the sealing strip . . 50 Before Putting into Operation 13 Hako system maintenance. . 36 Squeegee....51 Switching the machine on . . 14 Maintenance Document . - Page 5 Table of Content 5.10.3 Cleaning the waste container 56 5.10.4 Changing the sealing strips . 57 5.10.5 Checking the spray jets ..57 5.10.6 Change deflector roller ..57 EC-Declaration of Conformity..59...
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Page 6: Safety Information
Safety information Safety information Safety and Warning Symbols All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment pro- tection are attributed one of the follo- wing warning symbols: Symbol Hazardous for ... Description Safety Provisions persons and goods... -
Page 7: General Provisions
• Persons being trained by qualified Hako technicians only are authori- sed to operate, service and repair the machine. • You are advised to thoroughly study the safety instructions since precise... -
Page 8: Operating Information
It is too late to do this when main switch (Hakomatic B45 CL) on- the machine is actually in operation! ly). • Always wear heavy duty, non-slip •... -
Page 9: Maintenance Information
Safety information machine, remove the key from the Maintenance information Particular risks • Operating personnel must complete main switch (Hakomatic B45 CL on- Electronics the necessary daily and weekly ly). • In the case of defects in the electrical maintenance work. All other mainte- •... -
Page 10: Information For Protection Of Environment
• Due to a change in the center of gra- Health hazard! Do not allow batteries vity, only batteries approved by Hako to pollute the environment. There is may be installed at the intended po- a risk of contaminating the ground sition. -
Page 11: Labels On The Machine
Safety information Labels on the machine The following safety and warning labels are attached to the machine where easily legible. Missing or illegible labels must be replaced immediately. Company logo (Fig. 1/1) Rating plate (Fig. 1/2a) Explosive gases (Fig. 1/2b) Fig.1 Yellow point (maintenance parts) (Fig. - Page 12 Safety information Waste water draining hose (Fig. 2/1) A = Read and observe the operating manual (Fig. 2/2) B = Maximum permissible gradient 2% (Fig. 2/2) C = Do not clean the machine with a pressure washer (Fig. 2/2) Only maintenance-free batteries (Fig.
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Page 13: First Operation
First Operation First Operation Before Putting into Operation Complete the following inspections be- fore taking the machine into operation: Instruction Instruction is required before first ope- 1. Check the area around the machine ration. First instruction into handling of for signs of leakage. Hoses, lines the machine must be held by a qualified and tanks must be free from any lea- person sent by your local PowerBoss... -
Page 14: Switching The Machine On
First Operation • Switch the machine on by actuating Switching the machine on the switch (Fig. 4/1) from position (0) Before switching the machine to position (1). on, please read the safety in- formation in Chapter 1. Carry out the following preliminary work so that the machine is ready to operate: •... -
Page 15: Operation
First Operation Operation Hakomatic B45 CL 1. Switch the machine on using the key Hakomatic B45 switch. All the units are in Standby 1. Switch the machine on at the main 2. Lower the squeegee using the switch. The suction turbine is swit- squeegee lever. -
Page 16: Useful Tips
Hako cleaning agent and the The floor should be treated twice in the optimum dosage to suit your needs. -
Page 17: Error Code Table
In addition to the Service indicator (wrench), a four-digit service code ap- pears in the indicator field. The dots in the service code flash. Clear the fault or note down the service code and inform your authorized Hako dealer. Error Cause Remedy 1.2.5.2. -
Page 18: Stopping And Switching Off The Machine
4. Switch off the machine with the main 5. Check the sealing strips and suction switch. hose. 6. Check the electrical equipment, Hakomatic B45 CL functions and settings. 1. Release the safety switch: 7. Clean the machine. - The traction drive, brush drive and 8. -
Page 19: Transportation And Lashing
Lash the machine down securely. To do this, it must be secured at the front (on both si- des) and rear at the hold points (Fig. 5/ Fig.5 Hakomatic B45... -
Page 20: Operation
Operation Operation Method of operation General information The Hakomatic B45 is a scrubber dryer for the wet cleaning of hard floors. 3.1.1 Brush head The brush in the brush head (Fig. 6/1) is driven by an electric motor. The brush head is lowered by means of the brush pedal. -
Page 21: Squeegee
3.1.5 Power flow / traction drive The hand-guided Hakomatic B45 is op- timally supported by the power flow of the brush drive. The Hakomatic B45 CL is provided with a continuously adju- stable traction drive. The driving speed, driving direction and dynamic decelera- tion are controlled by the electronic dri- ve control. -
Page 22: Batteries And Charger
(Fig. 8/2) and a total discharge signal transducer (TSG) to protect it against total dischar- ge. Pay attention here to the safety in- formation. For information on driving batteries, refer to supplementary sheet 88-60-2556 Fig.8 Hakomatic B45... -
Page 23: Options
• Floating unit (7743) • Mop holder and tool net (7725) Hakomatic B45 only: • Onboard dosing system (7678) Hakomatic B45 CL only: • Silence kit (7730) • Onboard dosing system (7678.05) Hakomatic B45 CL/CLH only: • Tool connection (7724) •... -
Page 24: Operating And Indicator Ele- Ments
Operation Operating and indicator ele- ments 3.2.1 Operating panel Hakomatic B45 1 Indicator field for: - operating hour counter, - service indicator, and - charge status indicator 2 Charge mode indicator 3 Main switch 4 Bail system switch 5 Brush ejector Fig.9... - Page 25 2 icons: charge level 40%-20% Clear the fault or note down the service tes all operating states. 1 icon: charge level less than 20% code and inform your authorized Hako dealer. Battery icon flashes = three minutes un- Operating hour counter After switching on, the software version, OFF.
- Page 26 Flashing of the bottommost LED is indicative of a fault. See charger manual. Main switch (Fig. 9/3) Hako chargers are designed to The main switch is used to switch the work continuously, i.e., at the electrical system on and off.
- Page 27 Operation Hakomatic B45 CL 1 Indicator field for: - operating hour counter, - service indicator, and - charge status indicator 2 Charge mode indicator 3 Main switch 4 Bail system switch 5 Direction switch 6 Driving speed control 7 Symbol for silence kit (option)
- Page 28 1 icon: charge level less than 20% Clear the fault or note down the service code and inform your authorized Hako Battery icon flashes = three minutes un- Operating hour counter dealer.
- Page 29 Flashing of the bottommost LED is indicative of a fault. See charger manual. Main switch (Fig. 10/3) Hako chargers are designed to The main switch is used to switch the work continuously, i.e., at the electrical system on and off. The indica-...
- Page 30 Operation Direction switch (Fig. 10/5) Symbol for silence kit (option) (Fig. Silence kit button (option) (Fig. 10/ The direction switch is used to preselect 10/8) the driving direction for the machine. The LED lights up when the silence kit The silence kit button is used to switch Switch to front = forward drive function is switched on.
- Page 31 Operation Brush ejection button (Fig. 10/13) Attach brush: The brush can be removed for mainte- Switch the machine on again using the nance purposes by pressing a button. main switch. Position the brush cente- red under the raised brush head. Lower Solution dosage button (Fig.
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Page 32: Operating Elements On The Machine
2 Squeegee lift lever 3 Solution filter 4 Solution draining hose 5 Power supply line to charger 6 Brush head lift foot pedal 7 Waste water draining hose 8 Hand valve for water dosage (Hakomatic B45 only) Fig.11 Hakomatic B45... - Page 33 Squeegee lift hand lever (Fig. 11/2) Use the hand lever to lower or lift the squeegee. On Hakomatic B45 CL ma- Brush head lift foot pedal (Fig. 11/6) chines, this also turns the suction turbi- This pedal raises and lowers the brush ne on/off.
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Page 34: Technical Data
Technical Data Technical Data B45 TB* B45 CL TB** B45 CLH TB** B45 CL WB** Machine length 127/135 127/135/137 Machine height at operating bar Machine width w/o squeegee 50/56 50/56/67 56/86 60/86 Machine width w/ squeegee 76/86 76/86/95 56/86 60/86 Working width 43/51 43/51/65... - Page 35 Technical Data Without With silence Noise emission value silence kit Sound power level (LwA) measured according to DIN EN 60335-2-72 under maximum working conditions: dB (A) The sound pressure level (LpA) (at the ear of the operator) measured according to DIN IEC 60335-2-72 under normal working conditions: dB (A) Measurement inaccuracy (KpA): dB (A)
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Page 36: Maintenance And Service
Hako system maintenance I: The Hako system maintenance: (every 125 operating hours) vice • ensures that the Hako vehicle is al- Completed by technical experts from an General information ways ready for operation (preventive authorized Hako service center in ac-... -
Page 37: Maintenance Document
Maintenance and Service Maintenance Document Handing over Hako-System-Maintenance I Hako-System-Maintenance II Hako-System-Maintenance I 125 operating hours 250 operating hours 375 operating hours Upgrade Workshop stamp Workshop stamp Workshop stamp Test drive Handing over to the customer Instruction carried out on:... -
Page 38: Maintenance Schedule
Maintenance and Service Maintenance Schedule Hako-System Maintenance Custo- The daily and weekly maintenance in- tervals are to be performed by the cu- stomer/operator. Interval To be performed daily weekly Fill clear water tank and proceed to chemical agent dosage Charge batteries... - Page 39 Maintenance and Service Hako-System Maintenance I The following maintenance woks are to be performed by an authorised Hako Service workshop. Interval To be performed every 125 hours of operation Check battery charger Check tank lid sealing of the soiled water tank and replace if required...
- Page 40 Service workshop. Interval To be performed every 250 hours of operation Perform maintenance works according to Hako-System Maintenance I Inspect steering rollers for tread damages and bearing slackness and replace if required Check function of water pump and replace if required...
- Page 41 1000 operating hours) Check brake of the travel drive motor (Hakomatic B45 CL only) Clean travel drive motor (Hakomatic B45 CL only) from carbon dust and check car- bon brushes for smooth operation and wearing and replace carbon brushes if...
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Page 42: Battery System
Maintenance and Service Battery system 1 Indicator field w/ charge status indi- cator 2 Charge mode indicator 3 On-board charger 4 Charger power plug 5 Power plug receptacle and vehicle immobilizer 6 Battery terminals 7 Batteries 8 Waste water tank 9 Circuit diagram 10 Connecting line Fig.12... -
Page 43: Charging Batteries
(TSG) in the ma- until the power plug has been Hako assumes no liability for chine control unit. Four segments on returned to its receptacle (Fig. damage to the battery caused... -
Page 44: Total Discharge Signal Transdu
The total discharge signal transducer may only be adju- We recommend our licensed sted by a licensed Hako work- Hako Customer Service. shop! 5.4.4 Servicing the driving batteries Never keep discharged batteries but re- charge them immediately! -
Page 45: Solution Tank
Maintenance and Service Solution tank 1 Solution tank 2 Marking 3 Fill level hose 4 Solution filter 5 Tank cap Fig.13 Hakomatic B45... -
Page 46: Filling The Solution Tank
Maintenance and Service 5.5.1 Filling the solution tank 5.5.3 Cleaning the fresh water filter Fill the solution tank (Fig. 13/1) before Check the solution filter (Fig. 13/4) wee- starting work or as necessary. Park the kly and clean or replace it as necessary. vehicle on a level floor area. -
Page 47: Soiled Water Tank
Maintenance and Service Soiled Water tank 1 Soiled Water Tank 2 Drain hose 3 Suction filter 4 Tank lid 5 Drain valve sealing 6 Tank lid sealing Fig.14 Hakomatic B45... -
Page 48: Empty Soiled Water Tank
Maintenance and Service 5.6.1 Empty Soiled Water Tank 5.6.2 Clean Soiled Water Tank 5.6.4 Checking the Draining valve Clean soiled water tank (Fig. 14/1) at Clean soiled water tank (Fig. 14/1) at seal daily intervals, as required or upon daily intervals or as required. Check the functionality of the draining acoustic signal (increased suction turbi- 1. -
Page 49: Brush Head
Maintenance and Service Brush head 1 Brush 2 Brush head 3 Brush head lift lever 4 Brush ejection button 5 Deflector roller 6 Sealing strip Fig.15 Hakomatic B45... -
Page 50: Changing The Brushes
Maintenance and Service 5.7.1 Changing the brushes Attach brush: 5.7.2 Changing the deflector roller Check the brushes (Fig. 15/1) in the Check the deflector roller (Fig. 15/5) Switch the machine on again using the brush head (Fig. 15/2) weekly for signs weekly and change it as necessary. -
Page 51: Squeegee
Maintenance and Service Squeegee 5.8.1 Cleaning the squeegee 5.8.2 Changing the sealing strips Check the squeegee (Fig. 16/1) daily Check the inner and outer sealing strips 1 Squeegee and clean it as necessary. on the squeegee (Fig. 16/1) weekly for 2 Star-shaped knob To clean the squeegee raise it, discon- signs of wear. -
Page 52: Adjusting The Sealing Strips
Maintenance and Service 5.8.3 Adjusting the sealing strips Angle adjustment The angle adjustment is decisive in controlling whether the squeegee's sealing strips lie evenly on the floor. 1. Park the machine on a level surface and lower the squeegee. 2. Loosen the counternut on the adju- sting bolt (Fig. - Page 53 Maintenance and Service Height adjustment The height adjustment is set to 3 mm at the factory. If streaks appear despite an optimum angle adjustment, the di- stance of the rollers to the floor must be adjusted by changing the number of washers on the holder.
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Page 54: Circular Brush Head
Maintenance and Service Circular brush head Cleaning the brushes Changing the brushes Clean the brushes in the brush head Check the brushes (Fig. 15/4) in the 1 Brush head lift lever (Fig. 15/2) daily or as necessary. brush head weekly for signs of wear. In 2 Brush head 1. -
Page 55: Rotary Brush Head
Maintenance and Service 5.10 Rotary brush head 1 Slotted-head screw 2 Cover 3 Waste container 4 Deflector roller 5 Catch 6 Brushes 7 Sealing strips 8 Spray jets 9 Knurled screws Fig.20... -
Page 56: Cleaning The Brush Head
Maintenance and Service 5.10.1 Cleaning the brush head 5.10.2 Changing the brushes 5.10.3 Cleaning the waste container Check the brush head daily and clean it Check the brush head weekly and Check the waste container daily and as necessary. change it as necessary. clean it as necessary. -
Page 57: Changing The Sealing Strips
Maintenance and Service 5.10.4 Changing the sealing strips 5.10.5 Checking the spray jets 5.10.6 Change deflector roller Check the sealing strips (Fig. 20/7) Check the spray jets daily and clean Check deflector rollers (Fig. 20/4) at weekly and change them as necessary. them as necessary. -
Page 59: Ec-Declaration Of Conformity
For the relevant implementation of the Name of the person authorised for Hako GmbH safety and health requirements mentio- Hako to compile the technical file: Hamburger Straße 209-239 ned in the Directives, the following stan- D-23843 Bad Oldesloe dard (s) and / or technical specification Ludger Lüttel... - Page 60 Spitzentechnik für eine saubere und schönere Umwelt Advanced Technology for a Cleaner, Better Environment · Hako GmbH · · · Hamburger Str. 209-239 D-23843 Bad Oldesloe (04531) 806-0 Fax (04531) 806-338 ¤...