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Intrepid
Direct Vent Gas Heater
®
Installation and Operating Instructions
Model: INDVRCBSB, INDVRBSSB, INDVRBMSB, INDVRBDSB
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
•
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
•
WHAT TO DO IF YOU SMELL GAS
– Do not try to light any appliance.
– Do not touch any electrical switch; do
not use any phone in your building.
– Leave the building immediately.
– Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
– If you cannot reach your gas supplier,
call the fire department.
•
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
injury or property damage. Refer to this manual.
For assistance or additional information consult
a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is for use only with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certified kit is used.
DANGER
12761
Intrepid DV Cover
6/07
A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and shall
be installed for the protection of children and
other at risk individuals.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future
reference.
CERTIFIED
S
B
AFETY
ARRIER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
20306543
20306761 12/14 Rev. 1
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Table of Contents
Related Manuals for Vermont Castings INDVRCBSB
Summary of Contents for Vermont Castings INDVRCBSB
- Page 1 CERTIFIED AFETY ARRIER Intrepid Direct Vent Gas Heater ® Installation and Operating Instructions Model: INDVRCBSB, INDVRBSSB, INDVRBMSB, INDVRBDSB WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage. • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
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Page 2: Table Of Contents
Intrepid® Direct Vent - Rear Vent Gas Heater Table of Contents Thank you and congratulations on your purchase of a Vermont Castings stove. PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. -
Page 3: Installation And Operating Instructions
Intrepid® Direct Vent - Rear Vent Gas Heater Installation & Operating Instructions The Intrepid Direct Vent room Heater, Model INDVR is a vented Due to high temperatures this appliance should be located gas appliances listed to ANSI Standard Z21.88-2005 and CSA- out of traffic and away from furniture and draperies. -
Page 4: Requirements For The Commonwealth Of Massachusetts
Intrepid® Direct Vent - Rear Vent Gas Heater Installation & Operating Instructions Inspection Requirements for the Commonwealth of Massachusetts The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the All gas fitting and installation of this heater shall only be installation unless, upon inspection, the inspector observes done by a licensed gas fitter or licensed plumber. -
Page 5: Stove Dimensions
Intrepid® Direct Vent - Rear Vent Gas Heater Intrepid Stove Dimensions 6¹⁄₂” 16⁷⁄₁₆” (165 mm) (418 mm) Valve Inlet 13¹¹⁄₁₆” (347 mm) 21³⁄₁₆” (538 mm) 21³⁄₈" 24¹⁄₄” (543 mm) (616 mm) Centerline of Flue Pipe 18” (457 mm) Valve Inlet 4”... -
Page 6: Installation Requirements
Intrepid® Direct Vent - Rear Vent Gas Heater Installation Requirements The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEPTION: Do not derate this appliance for altitude. Maintain the man- ifold pressure at 3.5 inches w.c. -
Page 7: Minimum Clearances, Parallel Installation, Corner Installation
Intrepid® Direct Vent - Rear Vent Gas Heater Parallel Installation: Minimum Clearance Mantel Clearances and Flue Centerline Combustible Mantel or Trim Max. Vent Materials Length 24” (610 mm) 18³⁄₄" (476 mm) 2¹⁄₂" (64 mm) Noncombustible Materials 3" (75mm) Min. ST382 A (Max.) B (Min.) 4"... -
Page 8: Gas Specifications
Intrepid® Direct Vent - Rear Vent Gas Heater Gas Specifications Horizontal Termination Max. Min. Except for straight-through the wall vent installations. Input Input The vent must rise vertically a minimum of 24” (610 mm) Model Fuel Gas Control BTU/h BTU/h after the first elbow directly off the back of the unit, before INDVR Series Millivolt... -
Page 9: Vertical Termination
Intrepid® Direct Vent - Rear Vent Gas Heater Vertical Termination Restrictor Plate Adjustment for Extended Pipe Runs A vertical vent system must terminate no less than 8’ (2.44 m) and no more than 40’ (12 m) above the appli- This stove is shipped with a restrictor plate in the Parts ance flue collar. -
Page 10: Vent Termination Clearances
Figure 11. • Vermont Castings Group does not require any open- Important: All vent clearances must be maintained. ing for inspection of vent pipe. Check your vent termination clearances against Fig- •... -
Page 11: Termination Location
† A vent shall not terminate directly above a sidewalk or paved tested and approved by the listing agency. driveway which is located between two single family dwellings and 3. Vermont Castings Group assumes no responsibility for serves both dwellings the improper performance of the appliance when the venting Only permitted if veranda, porch, deck or balcony is fully open on a system does not meet these requirements. -
Page 12: Termination Clearances
Intrepid® Direct Vent - Rear Vent Gas Heater TERMINATION CLEARANCES Termination Clearances Termination clearances for buildings with combustible and non-combustible exteriors. Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Alcove Applications* Outside Corner Combustible 6" (152 mm) Combustible 6"... -
Page 13: Installation
Intrepid® Direct Vent - Rear Vent Gas Heater Installation Unpack the Stove The stove is shipped fully assembled on its back. Unpack the stove and carefully set it upright. Remove Four (4) Screws CAUTION (Retain for future use) Porcelain enamelled surfaces are fragile. Handle por- celain enamelled castings tenderly. -
Page 14: Venting System Components
Firestop Spacer 46DVA-FS Basic Straight Through-the-Wall Installation Flashing 0/12 - 6/12 46DVA-F6 Horizontal Termination Cap 46DVA-HRC Flashing 6/12 - 12/12 46DVA-F12 Vermont Castings Group Zero Clearance Wall Thimble 46DVA-WT* Sleeve (included) 54623 Wall Thimble Cover (Brass) 3PVP-TKV Firestop 46DVA-WFS Wall Firestop... -
Page 15: Venting System Assembly General Information
Intrepid® Direct Vent - Rear Vent Gas Heater Venting System Assembly Square Horizontal Figure 18 Termination General Information The Intrepid is approved for installation only with the Dura Zero Clearance Wall Sleeve Vent components listed on page 14. Follow these and the Firestop vent component instructions exactly. -
Page 16: Rear Vent
Intrepid® Direct Vent - Rear Vent Gas Heater Vent Opening - Combustible Wall Vertical High Wind Termination 10" Cap (shown) (254 mm) Storm Collar 10" (254 mm) Roof Flashing Framing Detail Ceiling Firestop Vent Opening - Noncombustible Wall Round Ceil- 7¹⁄₂"... -
Page 17: Horizontal Installation
Intrepid® Direct Vent - Rear Vent Gas Heater 4. Slip the wall cover over the interior end of the horizontal pipe and install into the zero clearance sleeve. Seal the joint inside the wall plate if needed to keep cold air from Figure 25 being drawn into the home. - Page 18 Intrepid® Direct Vent - Rear Vent Gas Heater 2. The location of the horizontal vent termination on an NOTES: exterior wall must meet all local and national building 1. The four (4) wood Figure 29 codes, and must not be easily blocked or obstructed. screws provided Wood...
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Page 19: Vertical Installation
Intrepid® Direct Vent - Rear Vent Gas Heater When penetrating through stucco wall, install the Figure 32 counter flashing. The counter flashing allows stucco, or other materials, to be finished directly to the sides Wood Screws of the termination cap. First attach the counter flash- ing to the base of the horizontal termination cap with the small screws provided, then mount entire assem- bly onto the wall with the four (4) 2... - Page 20 Intrepid® Direct Vent - Rear Vent Gas Heater the top edge of the roof flashing. (Fig. 38) Verify that you semble pipe sections Figure 34 have at least the minimum clearances to combustibles at and elbows as neces- the roofline and in the attic. sary to reach up through the roof line.
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Page 21: Cathedral Ceiling Installation
Intrepid® Direct Vent - Rear Vent Gas Heater High Wind Vertical Figure 38 Figure 39 Termination Nails Storm Collar Attic Insulation Shield Roof Flashing Required Clearance Optional Low Profile Termination Minimum Clearance Secure Flashing with Non-harden- ing Sealant and Roofing Nails Minimum Clearance ST991... -
Page 22: General Maintenance
Intrepid® Direct Vent - Rear Vent Gas Heater 4. Inspect joints to verify that no pipe sections or fittings Figure 41 have been disturbed or loosened. Also check mechan- ical supports such as wall straps or plumbers tape for rigidity. Supplemental Canadian Instructions When installing DirectVent Pro on appliances in Canada, a 2-piece decorative wall thimble is required in order to... - Page 23 Intrepid® Direct Vent - Rear Vent Gas Heater to factory-built metal ceiling-supported type systems Use Conversion Kit A (#0931) for and masonry through-the-wall type systems. NOTE: the following chimney: 6” ID Metalbestos You cannot install a Conversion Kit in a through-the- 6”...
- Page 24 Intrepid® Direct Vent - Rear Vent Gas Heater Figure 44 Figure 43 Co-Linear Insert Converting a Factory-Built Metal Chimney Termination Cap Vertical Termination Top Adapter Chimney Liner 0985K, 0986K or 0987K Termination Kit 3” Flex Existing Metal Chimney System 4” Aluminum Flex Pipe Co-Axial to Co-Linear Connector...
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Page 25: Converting A Class-A Metal Chimney Or Masonry Chimney To A Direct Vent System
Intrepid® Direct Vent - Rear Vent Gas Heater Installation Instructions for Converting a Fac- Figure 45 tory-Built Metal Chimney Converting a Masonry Chimney Termination 1. Remove the existing chimney cap. 2. Measure the distance from the top end of the chimney to the bottom of the ceiling support box, add 3”... - Page 26 Intrepid® Direct Vent - Rear Vent Gas Heater Sealant - Cut & Bend Adhesive Flashing as Sheet Metal Needed to Fit Screws (3) Chimney Existing Ceiling Support Box ST960 Sheet Metal Screws (3) Figure 50 Figure 49 ST960 6. Push the flex pipe back up into the ceiling support box, 6.
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Page 27: Connect Gas Supply Line
Intrepid® Direct Vent - Rear Vent Gas Heater 10. The connection between the appliance and the retro Connect the Gas Supply Line connector may be completed with the section of black Check the rating plate attached by a steel cable to the direct vent pipe, together with an adjustable length pipe firebox, to confirm that you have the appropriate firebox section. -
Page 28: Burner Information
Intrepid® Direct Vent - Rear Vent Gas Heater Burner Information The appliance must only use the gas specified on the rating plate, unless converted using a Vermont Castings Fuel Conversion Kit. Refer to page 42 for correct Fuel Conversion Kit for your stove model. -
Page 29: Install The Log Set
Intrepid® Direct Vent - Rear Vent Gas Heater Install the Log Set Remove the logs from their packaging and inspect each piece for damage. DO NOT INSTALL DAMAGED LOGS. Left Log CAUTION: Before installation, inspect ember bed burner for damage. Do not use ember bed if damaged or cracked. NOTE: Small, shallow surface cracks are acceptable. -
Page 30: Safety Barrier Installation
Intrepid® Direct Vent - Rear Vent Gas Heater DANGER CERTIFIED AFETY ARRIER HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS Safety Barrier Installation Instructions UNTIL COOLED. NEVER ALLOW CHILDREN NOTE: A barrier designed to reduce the risk of burns TO TOUCH GLASS. -
Page 31: Operation
Intrepid® Direct Vent - Rear Vent Gas Heater Operation Flame & Temperature Adjustment The Intrepid is operated with the operable door front plate in place with the doors open or closed. To open the front For stoves equipped with HI/LO valves, flame adjustment doors, pull either door toward you. -
Page 32: Lighting And Operating Instructions
Intrepid® Direct Vent - Rear Vent Gas Heater Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. -
Page 33: Troubleshooting
Intrepid® Direct Vent - Rear Vent Gas Heater Troubleshooting the Gas Control System SIT NOVA 820 MILLIVOLT VALVE NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. Possible Causes Symptom Corrective Action 1. -
Page 34: Fuel Conversion Instructions
Intrepid® Direct Vent - Rear Vent Gas Heater 4. Insert a 5/32” or 4 mm Allen wrench into the hexagonal Fuel Conversion Instructions key-way of the screw (Fig. 70), rotate it counterclock- wise until it is free and extract it. WARNING! This conversion kit shall be installed 5. - Page 35 Intrepid® Direct Vent - Rear Vent Gas Heater Pilot Hood Index Marks Pilot Bracket CO105 Fig. 77 Remove pilot hood. (Your pilot may have a different Pilot Assembly appearance.) ST935 Fig. 74 Pilot Assembly location. Pilot • Remove pilot orifice with Allen wrench. (Fig. 76) CO105 Orifice •...
- Page 36 Intrepid® Direct Vent - Rear Vent Gas Heater All Models Orifice Bracket 1. Replace burner making sure venturi on bottom of em- ber bed aligns with orifice and is seated properly on air shutter assembly. (Fig. 80) Make sure burner is slid into place at a slight angle and opposite to how it was removed.
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Page 37: Maintenance
6. Replace the glass panel and frame assembly. 7. Replace the Stove Front. Glass Replacement Replace glass only with Vermont Castings Group approved Care of Cast Iron parts. Refer to page 41 for replacement parts. Refer to An occasional dusting with a dry rag will help keep the Figures 82 and 83 for removal of the damaged glass frame. -
Page 38: Gasket Replacement
Do not use your stove if the flame pattern differs from that Gasket Replacement shown here. Contact your Vermont Castings dealer or a The Intrepid Gas Heater uses a ‘tadpole’ type gasket to qualified technician for help. -
Page 39: Wiring Diagrams
Intrepid® Direct Vent - Rear Vent Gas Heater Wiring Diagrams POWER CORD On/Off Switch Wiring TP/TH Millivolt Chassis Gas Valve Ground Black ST124b Thermostat (Optional) Thermostat Optional Thermostat (Optional) Wiring FAN JUNCTION BO St124b on/off/switch wiring Strain Relief 1/11/00 djt ON / OFF TP/TH Rheostat... - Page 40 Intrepid® Direct Vent - Rear Vent Gas Heater 26 27 32a,b 31a,b Vermont Castings Group reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Intrepid Direct Vent/Rear Vent Gas Heater Model: INDVR Ref.
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Page 41: Replacement Parts
Intrepid® Direct Vent - Rear Vent Gas Heater Intrepid Direct Vent/Rear Vent Gas Heater (continued): Model: INDVR Ref. Description Intrepid 5. Door Right Refer to Enamel Parts Chart 6. Door Left Refer to Enamel Parts Chart 7. Left End Refer to Enamel Parts Chart 8. -
Page 42: Optional Accessories
Intrepid® Direct Vent - Rear Vent Gas Heater Intrepid Direct Vent/Rear Vent Gas Heater (continued): Model: INDVR Fuel Conversion Kits Conversion Kit, NG to LP Kit #20012921 Conversion Kit, LP to NG Kit #20012910 Shell Enamel Part Numbers - Intrepid Color Left End Right End... -
Page 43: Warranty
Intrepid® Direct Vent - Rear Vent Gas Heater LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings brand gas stoves, gas inserts, and gas fireplaces installed in the United States of America or Canada. the Limited Lifetime Warranty are not covered, except as provided LIMITED LIFETIME WARRANTY for under the Basic One-Year Warranty. -
Page 44: Efficiencies
Based on CSA P.4.1-09 Efficiency Ratings EnerGuide Ratings D.O.E Model Fireplace Efficiency (%) (AFUE%) INDVR 68.0 76.5 Recherchez dans la brochure les caractéristique de rendement énergétique de foyer au gaz Énerguide Based on CSA P.4.1-09 Selon CSA P.4.1-09 149 Cleveland Drive • Paris, Kentucky 40361 www.vermontcastingsgroup.com...