Table of Contents
Advertisement
INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROP-
ERTY DAMAGE, PERSONAL IN-
JURY OR LOSS OF LIFE.
— Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL
GAS:
•
Do not try to light any appliance.
•
Do not touch any electric switch; do
not use any phone in your building.
•
Immediately call your gas supplier
from your neighbor's phone. Follow
the gas supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an after
market permanently located manufactured
(mobile) home where not prohibited by
local codes.
This appliance is only for use with the type
of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Pinnacle & Stardance
Direct Vent, Rear Vent
Gas Heater
Models SDVR, PDV20: 3920, 3926,
3930, 3936, 3960, 3966, 3970,
3976, 4065, 4070, 4075, 4080
Homeowner's Installation
and Operating Manual
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
C E RT I F I E D
20007066 12/04 Rev. 3
Advertisement
Table of Contents
Related Manuals for Vermont Castings 3926
Summary of Contents for Vermont Castings 3926
-
Page 1: Safety Information
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER Pinnacle & Stardance Direct Vent, Rear Vent Gas Heater Models SDVR, PDV20: 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065, 4070, 4075, 4080 Homeowner’s Installation and Operating Manual CFM Specialty Home Products 410 Admiral Blvd. -
Page 2: Table Of Contents
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Vermont Castings stove. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. -
Page 3: Installation & Operating Instructions
Installation & Operating Instructions The Pinnacle (PDV20) and Stardance (SDVR) Direct Vent Room Heater, Model Nos. 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065, 4070, 4075, 4080, are vented gas appliance listed to ANSI Standard Z21.88b- 2002 and CSA-2.33b-2002 for Vented Room Heaters, and CSA 2.17-M91, Gas-Fired Appliances For Use at High Al-... -
Page 4: Stove Dimensions
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Stove Dimensions - Pinnacle Direct Vent Gas Heater 17" (432mm) 25 " (641mm) Fig. 1 PDV20 dimensions. Stove Dimensions - Stardance Direct Vent Gas Heater 25" (635mm) Fig. 2 SDVR dimensions. 5"... -
Page 5: Clearance Requirements
Clearance Requirements Minimum Clearances to Combustible Materials Measure side clearances as shown in Figures 3, 4 and 5 from the outer edge of the cast iron stove top. Measure rear clearances from the outermost surface of the steel rear skirt. The PDV20 and SDVR heaters are approved for installation into an alcove constructed of combustible materials to the dimensions and clearances shown on... -
Page 6: Minimum Clearances, Alcove Installation
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Alcove Installation 6" (150mm) Sidewall/ Trim PDV20 ST381 Fig. 5 Alcove installation. Mantel Clearances Combustible Mantel or Trim Materials 3" (75mm) Min. PDV20 and SDVR A (Max.) 9” (230mm) 7 ” (190mm) 6”... -
Page 7: High Elevations
Pinnacle / Stardance Direct Vent / Rear Vent Certified to: ANSI Z21.88b-2002 / CSA Z2.33b-2002 Vented Gas Fireplace Heaters The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEPTION: Do not derate this appliance for altitude. -
Page 8: Vertical Termination
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Vertical Termination A vertical vent system must terminate no less than 8' (2.44m) and no more than 40’ (12m) above the appli- ance flue collar. A 2 " restrictor plate (supplied) must be used (where specified) in all vertically terminated vent systems. - Page 9 Your stove is approved to be vented either through the side wall, or vertical through the roof. • CFM Specialty Home Products does not require any opening for inspection of vent pipe. • Only CFM Corporation venting components specifically approved and labelled for this stove may be used.
-
Page 10: General Venting Information - Termination Location
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters General Venting Information - Termination Location VENT TERMINATION CFM145a A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal... -
Page 11: Termination Clearances
Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6"(152mm) Noncombustible 2"(50mm) Balcony - with no side wall Combustible & Noncombustible 12"(305mm) Fig. 10 Termination clearances. 20007066 Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Outside Corner Combustible 6"(152mm) -
Page 12: Vent Components
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Vent Components The following kits are available to meet the needs of most installations. All pipe has a 7" outer diameter and includes a 4" diameter inner section. A (CG) designation indicates the part is finished in Charcoal Gray paint. -
Page 13: Installation
Unpack the Stove The stove is shipped fully assembled on its back. Unpack the stove and carefully set it upright. CAUTION Porcelain enamelled surfaces are fragile. Handle porcelain enamelled castings tenderly. Familiarize yourself with the assembly steps before you begin and proceed with deliberation and care. -
Page 14: Venting System Assembly - Direct Vent
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Rheostat Fig. 14 Attach rheostat to bracket. Blower Wiring Diagram MOTOR No. 000-2960 / FK28 ON/OFF RHEOSTAT WARNING: DISCONNECT ELECTRICAL SUPPLY BEFORE SERVICING Fig. 15 Blower wiring diagram. Venting System Assembly - Direct Vent General Information The PDV20 and SDVR are approved for installation... -
Page 15: Through Side Wall / Vent Termination Below Grade
9 ” W x 10 ” H Firestop Wall Opening Wall Sleeve - Seal Around 25 " (654mm) to Top of Opening Seal Around Terminal ST400 Fig. 19 PDV20 with Rear Vent Kit 7TFSRSK installation. 3. Measure the wall thickness and cut the wall sleeve sections to proper length (MAXIMUM 12”). -
Page 16: Side Wall Termination Assembly
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 4. Attach the elbow to the starter pipe. • Run a bead of sealant about 1/2” from end of the starter pipe and attach the assembly to the stove using three 1/4-20 x 3/8” Phillips screws provided in the parts bag. -
Page 17: Vent Termination Below Grade
Fig. 26 Determine the vertical pipe length. the elbow to the outside wall face, about 2” or the distance required if installing a second 90° elbow. (Fig. 27) 8. Slip the wall plate and trim collar over the interior end of the horizontal pipe and install into the wall sleeve. -
Page 18: Vertical (Through The Roof) Vent Assembly
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 6. Level the soil to maintain a 4” clearance below the snorkel. If the foundation is recessed, use extension brackets (not supplied) to fasten the lower portion of the snorkel. Fasten the brackets to the wall first, and then fasten to the snorkel with self-tapping #8 x 1/2”... -
Page 19: Vertical Through Existing Chimney
8. Install appropriate pipe sections until the vent run reaches above the flashing. The enlarged ends of the vent sections always face downward. 9. Install the storm collar and seal around the joints. (Fig. 10. Add additional vent lengths to achieve the proper overall height. - Page 20 Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 6. Apply high-temperature sealant to the top of the chimney. Feed the two liners down through the chimney flue and damper opening. Fasten the termination assembly to the chimney with the four set screws (C) provided.
-
Page 21: Fireplace Installation Requirements
Fireplace Installation Requirements - PDV20 Transition Connector 25 " (641mm) 24 " (619mm) 15 " (400mm) Fig. 36 PDV20 minimum lintel height for flush or forward placement. Fireplace Installations Using Existing Wood Stove Chimneys Existing Wood Stove Chimney PIpe Finished Combustible Wall 18 "... - Page 22 Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Fireplace Installation Requirements - SDVR Transition Connector 26" (660mm) 16" (406mm) Fig. 38 SDVR minimum lintel height for flush or forward placement. Fireplace Installations Using Existing Wood Stove Chimneys Existing Wood Stove Chimney Pipe Finished Combustible Wall...
-
Page 23: Connect Gas Supply Line
Connect the Gas Supply Line Check the rating plate attached by a steel cable to the firebox, to confirm that you have the appropriate firebox for the type of fuel to be used. The PDV20 and SDVR may be converted from one gas to another using the appropriate Fuel Conversion Kit listed on Page 41. -
Page 24: Install The Front Plate
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Switch Assembly Screws Fig. 40 Attach switch assembly to rear shroud. Fig. 41 Attach switch wires to valve. Install the Front Plate Grasp the Front Plate and lift it into position, engaging the two steel tabs at the upper corners behind the adjacent bosses in the Side Plates. -
Page 25: Install The Log Set
Install the Log Set Remove the logs from their packaging, and inspect each piece for damage. DO NOT INSTALL DAMAGED LOGS. 1. Install the rear log by centering it side to side on the sheet metal shelf at the back of the firebox. (Fig. 43) The log will touch both sides and back wall of the firebox. -
Page 26: Operation
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters The Stardance is operated with the operable door front plate in place with the doors open or closed. To open the front doors, insert the handle into the door latch stub and turn it to the left and up. - Page 27 Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters ST233 Fig. 50 Correct pilot flame pattern. PSE Pilot. Red Glow LG140a Fig. 52 Correct burner flame pattern. CO105c Fig. 51 Correct pilot flame pattern. SIT pilot. 20007066...
-
Page 28: Lighting And Operating Instructions
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. -
Page 29: Troubleshooting
Troubleshooting / Honeywell #8420 Gas Control System NOTE: Before troubleshooting the gas control system, be sure the external gas shutoff is in the “ON” position. WARNING: REMOVE THE GLASS PANEL BEFORE PERFORMING ANY GAS CONTROL SERVICE WORK. SYMPTOM POSSIBLE CAUSES 1. -
Page 30: Instructions For Rf Comfort Control Valve
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Instructions for RF Comfort Control Valve The Comfort Control Valve allows remote control of temperature, fan and flame appearance. NOTE: The antenna should hang in free air away from grounded metal. Operation 1. - Page 31 Auto Mode In the AUTO mode, the room temperature, set tempera- ture, flame and fan levels will be shown. AUTO will appear next to both the flame and fan icons. When the control is in the AUTO mode, the main burner will turn on/off or modulate based on the heat needed to maintain the set temperature.
- Page 32 Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Comfort Valve System Control Sequence Of Operation With Transmitter Local Path If manual switch is set to LOCAL, did main burner light and fan turn on? Turn pilotstat knob to PILOT to turn off main burner.
-
Page 33: Fuel Conversion Instructions
Auto Path If the manual switch is set to REMOTE, press the mode button to display AUTO on the transmitter. Does the transmitter display the room and temperture setting? If the settings is above room temperture on the transmitter, does the main valve and fan turn on? If the settings is below... - Page 34 Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters 7. Hold the burner at the right hand side and lift to clear the right burner leg. Then pull to the right to clear the injectors on the left hand side. 8.
- Page 35 NOTE: Be sure burner leg remains at a 90° angle to firebox base after conversion. Models 3960, 3970, 4075, 4080 (RF Models) Only 16. Follow procedure for pilot type 2 to replace pilot orifice. 17. Remove and replace plug on lower right hand side of the valve;...
-
Page 36: Maintenance
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Your PDV20 and SDVR Gas Heaters will provide years of service with minimal upkeep. The following proce- dures will help ensure that your stove continues to function properly. Annual System Inspection Have the entire heater and venting system inspected annually by a qualified gas technician. -
Page 37: Gasket Replacement
NOTE: Shown without top for clarity. Fig. 66 Release the latches to release the glass frame. Gasket Replacement The PDV20 and SDVR Gas Heaters use a ‘tadpole’ type gasket to seal between the glass panel and the frame. In time, this gasket can become brittle and compressed and should be replaced. -
Page 38: Stove Disassembly
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Stove Disassembly If there is ever a need to remove the firebox assembly from the stove shell, support the firebox with solid stands about 6” (152mm) tall under the left and right outer edges of the firebox base. -
Page 39: Replacement Parts
CFM Specialty Homes Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Pinnacle (PDV20) / Stardance (SDVR) Direct Vent/Rear Vent Gas Heater: Models 3920, 3926, 3930, 3936, 3960, 3966, 3970, 3976, 4065, 4070, 4075, 4080 20007066 Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters... - Page 40 Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Pinnacle (PDV20) / Stardance (SDVR) Direct Vent/Rear Vent Gas Heater, (continued) Ref. Description 1. Gas Log Assembly 1a. Log, Rear 1b. Log, Right 1c. Left Log 2. Grille, UV30 3. Mesh, Grille - UV30 4.
- Page 41 PDV20RFN (Models 2997, 4075, 4076, 4077) and SDV30RFN (Models 3960 thru 3966) Conversion Kit, NG to LP PDV20RN (Models 2995, 4065, 4066, 4067) and SDV30RN (Models 3920 thru 3926) Conversion Kit, LP to NG PDV20RFP (Models 2998, 4080, 4081, 4082) and SDV30RFP Models 3970 thru 3976)
-
Page 42: Optional Accessories
Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters Fan Kits FK28 Fan The FK28 fan helps distribute heated air from within the firebox out into the room. The fan is controlled by a snapstat that turns power on and off as the firebox temperature rises above and falls below a preset temperature. -
Page 43: Warranty
PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY CFM Specialty Home Products (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the... - Page 44 CFM Specialty Home Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com...