Table of Contents
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INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be
performed by a qualified installer, service
agency or the gas suppler.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier from
your neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
DO NOT STORE OR USE GASO-
LINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER
APPLIANCE.
This appliance may be installed in an after
market permanently located manufactured
(mobile) home where not prohibited by
local codes.
This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
Stardance
Direct Vent/Natural Vent
Gas Heater
Model SDV30: 3900-3916, 3940-
3956
Homeowner's Installation
and Operating Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
7065
SDV
fully assembled cover
1/6/04
C E RT I F I E D
20007065 1/07 Rev. 13
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Table of Contents
Troubleshooting
Related Manuals for Vermont Castings Stardance SDV30
Summary of Contents for Vermont Castings Stardance SDV30
- Page 1 INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE. WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service...
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Page 2: Table Of Contents
Stardance Direct Vent/Natural Vent Gas Heater PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Vermont Castings stove. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. -
Page 3: Installation & Operating Instructions
The Stardance Direct Vent/Natural Vent Room Heater, Model Nos. 3900-3916, 3940-3956 is a vented gas appliance listed to the ANSI standard Z21.88b-2002 and CSA-2.33b-2002 for Vented Room Heaters, and CSA 2.17-M91, Gas-Fired Appli- ances For Use at High Altitudes. The installation of the Stardance Direct Vent/Natural Vent Room Heater must conform with local codes, or in the absence of lo- cal codes, with National Fuel Gas Code, ANSI Z223.1/NFPA 54 —... -
Page 4: Stove Dimensions
Stardance Direct Vent/Natural Vent Gas Heater Stardance Direct Vent / Natural Vent Dimensions The Stardance stove is shipped from the factory as a Direct Vent Gas Heater. This heater may be converted into a Natural Vent unit in the field. If a Natural Vent heater is desired, the Vermont Castings Z31D00 FSDHAG Draft Hood must be directly installed to the top of the unit according to the installation instructions. -
Page 5: Installation Requirements
Installation Requirements The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEP- TION: Do not derate this appliance for altitude. Main- tain the manifold pressure at 3.5 inches w.c. for Natural Gas, and 10 inches w.c. -
Page 6: Parallel & Corner Installation
Stardance Direct Vent/Natural Vent Gas Heater Parallel Installation: Minimum Clearance and Flue Centerline, Direct Vent and Natural Vent Stove Clearances: A: 4” (102 mm) B: 4” (102 mm) Pipe Centerlines: C: 15¹⁄₂” (395 mm) ST128b D: 9” (229 mm) Stardance Fig. -
Page 7: Gas Specifications
Gas Specifications Model Fuel Gas Control SDV30RN Millivolt SDV30RP Prop Millivolt SDV30RFN Nat Comfort Control 28,000 20,000 SDV30RFP Prop Comfort Control 28,000 19,500 Weight: Fully assembled; 202 lbs. Gas Inlet and Manifold Pressures Natural Inlet Minimum 5.5” w.c. Inlet Maximum 14.0”... -
Page 8: Vertical Termination - Direct Vent Only
Stardance Direct Vent/Natural Vent Gas Heater Vertical Termination - Direct Vent ONLY A vertical vent system must terminate no less than 8’ (2.44m) and no more than 40’ (12m) above the appli- ance flue collar. A 2Z\v” restrictor plate (supplied) must be used where specified in all vertically terminated vent systems. - Page 9 Vent Termination Clearances Your stove is approved to be vented either through the side wall, or vertical through the roof. • CFM Corporation does not require any opening for inspection of vent pipe. • Only CFM Corporation and Simpson DuraVent vent- ing components specifically approved and labelled for this stove may be used.
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Page 10: General Venting Information - Termination Location
Stardance Direct Vent/Natural Vent Gas Heater General Venting Information - Termination Location CFM145a VENT TERMINATION A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2’... -
Page 11: Termination Clearances
Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. -
Page 12: Venting Requirements And Options - Direct Vent Only
Stardance Direct Vent/Natural Vent Gas Heater Venting Requirements and Options - Direct Vent ONLY Approved Vent System Components The Stardance Heater must be vented to the outdoors through an adjacent exterior wall or through the roof. The venting system must be comprised of the appropri- ate listed venting components specified on this page. -
Page 13: Install The Optional Fan
Install the Optional Fan If you are installing the optional convection Fan Kit #2767 (FK26), continue here. If you are not installing a Fan Kit, go to Page 14, Venting System Assembly. 1. The fan kit includes a Blower Assembly and a Rheo- stat Assembly, connected by a cable. -
Page 14: Venting System Assembly - Direct Vent
Stardance Direct Vent/Natural Vent Gas Heater Venting System Assemlby - Direct Vent General Information The Stardance is approved for installation only with the vent components listed on Page 12. Follow the vent component instructions exactly. For U.S. installations: The venting system must con- form with local codes and/or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54. -
Page 15: Side Wall Termination Assembly
Install the Vent Adapter Pipe (Simpson Dura-Vent Components) 1. Install the Restrictor Plate. Consult the ‘Vent Run Specifications’ on Page 8 to determine whether the restrictor plate is needed. If so, put the restrictor plate in place within the inner flue collar. (Fig. 16) 2. - Page 16 Stardance Direct Vent/Natural Vent Gas Heater For DuraVent pipe only: Install vent pipe by aligning the locking system together, sliding the pipes togeth- er and twisting clockwise. • Install 90° elbow. Twist lock as before. • Slide the wall plate over horizontal run before at- taching the horizontal run to the elbow.
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Page 17: Vent Termination Below Grade
Vent Termination Below Grade Install Snorkel Kit #7FSDVSKS when it is not possible to meet the required vent termination clearances of 12” (305mm) above grade level. The snorkel kit will allow installation depth of down to 7” (178mm) below grade level. -
Page 18: Venting System Assembly - Natural Vent
Stardance Direct Vent/Natural Vent Gas Heater 9. Install the storm collar and seal around the joints. (Fig. 31) 10. Add additional vent lengths to achieve the proper overall height. 11. Apply cement to the inner and outer termination col- lars and install the terminal cap. Use Four 8dNails ST222... -
Page 19: Install The Vent Pipe
Install the Vent Pipe Apply a bead of sealant around bottom end of inner starter pipe (found in bag with logset) and attach to stove. Apply a bead of sealant around top of inner starter pipe and install the Z31D00 FSDHAG Draft Hood according to Draft Hood instructions. -
Page 20: Burner Information
Stardance Direct Vent/Natural Vent Gas Heater In the U.S.; Gas connection should be made in ac- cordance with current National Fuel Gas Code, ANSI Z223.1/NFPA 54. Since some municipalities have additional local codes, be sure to consult your local authority. In Canada;... -
Page 21: Complete The Assembly
8. The air shutter is located on the bottom of the burner to the left. Unfasten the two nuts holding the shutter in place. The shutter may be adjusted between the factory adjusted 1/2” to fully open. Reassemble the shutter to allow the rear injector air inlet to close from the minimum 1/2”... -
Page 22: Thermostat Connection (Optional)
Stardance Direct Vent/Natural Vent Gas Heater Thermostat Connection (optional) Use only a thermostat rated for 500 millivolts. Check the table below for the appropriate gauge ther- mostat wire to use for the length of lead required in your installation. Thermostat Wire / Gauge Maximum Run 20 - 40 feet... -
Page 23: Operation
The Stardance is operated with the operable door front plate in place with the doors open or closed. To open the front doors, insert the handle into the door latch stub and turn it to the left and up. (Fig. 44) When not in use, the handle may be stored in the handle holder on the right side of the rear shroud. -
Page 24: Lighting And Operating Instructions
Stardance Direct Vent/Natural Vent Gas Heater Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- ally. -
Page 25: Troubleshooting - Honeywell #8420 Gas Control System
Troubleshooting / Honeywell #8420 Gas Control System NOTE: Before troubleshooting the gas control system, be sure the external gas shutoff is in the “ON” position. WARNING: REMOVE THE GLASS PANEL BEFORE PERFORMING ANY GAS CONTROL SERVICE WORK. SYMPTOM POSSIBLE CAUSES 1. -
Page 26: Instructions For Rf Comfort Control Valve
Stardance Direct Vent/Natural Vent Gas Heater Instructions for RF Comfort Control Valve The Comfort Control valve allows remote control of tem- perature, fan and flame appearance. NOTE: The antenna should hang in free air away form grounded metal. Operation 1. If the manual switch is in remote position, switch it to LOCAL. -
Page 27: Auto Mode
Auto Mode In the AUTO mode, the room temperature, set tem- perature, flame and fan levels will be shown. AUTO will appear next to both the flame and fan icons. When the control is in the AUTO mode, the main burner will turn on/off or modulate based on the heat needed to maintain the set temperature. - Page 28 Stardance Direct Vent/Natural Vent Gas Heater Comfort Valve System Control Sequence of Operation with Transmitter Set manual switch to local or remote Light pilot burner Did the LED stop blinking? Release pilotstat Turn pilotstat knob from PILOT to ON Local Path If manual switch is set to LOCAL, did main burner light and...
- Page 29 If the manual switch is set to REMOTE, press the mode button to display AUTO on the transmitter. Does the transmitter dis- play the room and tempera- ture setting? If the setting is above room temperature on the transmitter, does the main valve and fan turn on? If the settings is below room temperature on the...
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Page 30: Fuel Conversion Instructions
Stardance Direct Vent/Natural Vent Gas Heater WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instruc- tions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss... - Page 31 Fig. 55 Remove mounting screws, pressure regulator tower and spring and diaphragm assembly. FC107 SIT820 valve conversion 10/03 Fig. 56 Replace regulator. FC108 Pilot Orifice Conversion 1. Locate pilot. (Fig. 53) regulator 2. Replace pilot orifice. conversion Pilot Type 1 10/03 •...
- Page 32 Stardance Direct Vent/Natural Vent Gas Heater Models 3940, 3950 (RF Models) Only 16. Follow procedure for pilot type 2 to replace pilot orifice. 17. Remove and replace plug on lower right hand side of the valve; Red for LP and Blue for NG. (Page 26, Fig.
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Page 33: Maintenance
Your Stardance Gas Heater will provide years of service with minimal upkeep. The following procedures will help ensure that your stove continues to function properly. Annual System Inspection Have the entire heater and venting system inspected annually by a qualified gas technician. Replace any worn or broken parts. -
Page 34: Gasket Replacement
Stardance Direct Vent/Natural Vent Gas Heater Fig. 64 Release the latches to release the glass frame. Gasket Replacement The Stardance Gas Heater uses a ‘tadpole’ type gasket to seal between the glass panel and the frame. In time, this gasket can become brittle and compressed and should be replaced. -
Page 35: Wiring Diagram
Wiring Diagrams On/Off Switch Wiring TP/TH Black Thermostat Optional Thermostat (Optional) Wiring St124b on/off/switch TP/TH wiring 1/11/00 djt Black Fig. 67 On/Off switch and optional thermostat circuit. NOTE: IF ANY OF THE ORIGINAL WIRE, AS SUPPLIED WITH THE APPLIANCE, MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE St124c SF-2, 200°C WIRE OR ITS EQUIVALENT. -
Page 36: Replacement Parts
Stardance Direct Vent/Natural Vent Gas Heater 8a,b 9a,b • 48a,b CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Stardance Direct Vent/Natural Vent Gas Heater (SDV30) Models 3900-3916, 3940-3956 Ref. - Page 37 Stardance Direct Vent/Natural Vent Gas Heater (SDV30) Models 3900-3916, 3940-3956 (continued) Ref. Description Gasket Cement Manifold Assembly Lava Rocks Burner Gasket, Glass - Med. Knit - RDV40 Glass, DV25 Glass Frame Assembly - SDV30 Valve RN Honeywell VS8420E 2038 (Serial #’s up to 8738)* Valve RP Honeywell VS8420E 2020 (Serial #’s up to 8738)** Valve Gas Honeywell Convertible RFN RV8310E Valve Gas Honeywell Convertible RFP RV8310E...
- Page 38 Stardance Direct Vent/Natural Vent Gas Heater Stardance Direct Vent/Natural Vent Gas Heater (SDV30) Models 3900-3916, 3940-3956 (continued) Ref. Description Door, Right - Stardance Door, Left - Stardance Sensor 1450 CMG-8184-0032 Draft Hood Final Assembly (not shown) Gasket, HE Door Left End Right End Transmitter Honeywell RF FK26 Fan Subassembly (RF only)
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Page 39: Optional Accessories
Fan Kits FK26 Fan The FK26 fan helps distribute heated air from within the firebox out into the room. The fan is controlled by a snapstat that turns power on and off as the firebox tem- perature rises above and falls below a preset tempera- ture. - Page 40 Stardance Direct Vent/Natural Vent Gas Heater 20007065...
- Page 41 Stardance Direct Vent/Natural Vent Gas Heater 20007065...
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Page 42: Warranty
Stardance Direct Vent/Natural Vent Gas Heater PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of... - Page 43 PRODUIT COUVERT PAR LA PRÉSENTE GARANTIE L’ensemble des cuisinières à gaz, des poêles encastrables et des foyers à gaz Vermont Castings, ainsi que l’ensem- ble des foyers à gaz de marque Majestic équipés d’un brûleur en céramique Insta-Flame ou d’un brûleur en acier standard.
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Page 44: Energuide
Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) SDV30RN 63.0 SDV30RP 63.0 SDV30RFN 63.0 SDV30RFP 63.0 CFM Corporation 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 • www.cfmcorp.com...