Vermont Castings SDDVRBD, SDDVRC, SDDVRCCB Installation And Operating Manual

Vermont Castings SDDVRBD, SDDVRC, SDDVRCCB Installation And Operating Manual

Vermont castings stardance direct vent, rear vent gas heate operating manual sddvrcb, sddvreb, sddvrmb, sddvrbs, sddvrch, sddvrvg, sddvrbd sddvrc series: sddvrccb, sddvrceb, sddvrcmb, sddvrcbs, sddvrcch, sddvrcvg, sddvrcbd
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INSTALLER / CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
— Do not store or use gasoline
or other flammable vapors and
liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL
GAS:
Do not try to light any appliance.
Do not touch any electric switch; do
not use any phone in your building.
Immediately call your gas supplier
from your neighbor's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas
supplier.
This appliance may be installed in an
after market permanently located
manufactured (mobile) home where not
prohibited by local codes.
This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
Stardance Direct Vent,
Rear Vent Gas Heater
Models:
SDDVR Series: SDDVRCB, SDDVREB, SDDVRMB,
SDDVRBS, SDDVRCH, SDDVRVG, SDDVRBD
SDDVRC Series: SDDVRCCB, SDDVRCEB,
SDDVRCMB, SDDVRCBS, SDDVRCCH, SDDVRCVG,
SDDVRCBD
Homeowner's Installation
and Operating Manual
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INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
C E RT I F I E D
20012950 1/08 Rev. 5

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Summary of Contents for Vermont Castings SDDVRBD, SDDVRC, SDDVRCCB

  • Page 1: Safety Information

    INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE. WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. —...
  • Page 2: Table Of Contents

    PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Vermont Castings stove. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions Installation & General Information ...3 Operating Requirements for the Commonwealth of Massachusetts ...4 Instructions...
  • Page 3: Installation & General Information

    Installation & Operating Instructions The Stardance Direct Vent Room Heater, Models. SDDVR Series: SDDVRCB, SDDVREB, SDDVRMB, SDDVRBS, SDDVRCH, SD- DVRVG, SDDVRBD; SDDVRC Series: SDDVRCCB, SDDVRCEB, SDDVRCMB, SDDVRCBS, SDDVRCCH, SDDVRCVG, SDDVR- CBD are vented gas appliances listed to ANSI Standard Z21.88- 2005 and CSA-2.33-2005 for Vented Room Heaters, and CSA 2.17-M91, Gas-Fired Appliances For Use at High Altitudes.
  • Page 4: Requirements For The Commonwealth Of Massachusetts

    Installation & Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent...
  • Page 5: Instructions Stove Dimensions

    Stove Dimensions - Stardance Direct Vent Gas Heater SDDVR Models 25���" (654 mm) Fig. 1 Stardance dimensions. 20012950 Stardance Direct Vent - Rear Vent Gas Heaters 9" (229 mm) C L Valve Inlet 8���” SDDVRC Models (222 mm) 26���" (680 mm) Valve Inlet 3"...
  • Page 6: Installation Requirements

    The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEP- TION: Do not derate this appliance for altitude. Main- tain the manifold pressure at 3.5 inches w.c. for Natural Gas, and 10 inches w.c.
  • Page 7: Parallel Installation: Minimum Clearance And Flue Centerline

    Parallel Installation: Minimum Clearance and Flue Centerline 18���" (476mm) �" (102 mm) Fig. 3 Parallel installation, minimum back and side clearance. Corner Installation: Minimum Clearance ST128a SDVR and Flue Centerline flue centerline 7¹⁄₂" 10/9/00 djt (190mm) Max. Vent Length 20" (508mm) 2"...
  • Page 8: Gas Specifications

    Gas Specifications Model Fuel Gas Control SDDVR Series Millivolt SDDVR Series Prop Millivolt SDDVRC Series Comfort Control 21,000 15,000 SDDVRC Series Prop Comfort Control 21,000 16,000 Air Shutter Setting Minimum rear injector air inlet openings. Model Natural Gas SDDVR/SDDVRC 1/2” Open Weight: Fully assembled 350 lbs.
  • Page 9: Vertical Termination

    Vertical Termination A vertical vent system must terminate no less than 8’ (2.44m) and no more than 40’ (12m) above the appli- ance flue collar. A restrictor plate (supplied) must be used (where specified) in all vertically terminated vent systems. NOTE: The restrictor plate supplied with the vertical termination should be discarded.
  • Page 10: Vent Termination Clearances

    Vent Termination Clearances When planning the installation, consider the location of the vent terminal and clearances. Some of the most common clearances to keep in mind are shown in Figure 11. Important: All vent clearances must be maintained. Check your vent termination clearances against Figures 11 and 12.
  • Page 11: General Venting Information - Termination Location

    General Venting Information - Termination Location CFM145a VENT TERMINATION A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2’...
  • Page 12: Termination Clearances

    Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.
  • Page 13: Vent Components

    Vent Components The following kits are available to meet the needs of most installations. All pipe has a 7” outer diameter and includes a 4” diameter inner section. A (CG) designa- tion indicates the part is finished in Charcoal Gray paint. Consult your dealer about other vent parts that may be appropriate to complete the installation.
  • Page 14: Install Optional Fk28 Fan Kit

    Unpack the Stove The stove is shipped fully assembled on its back. Un- pack the stove and carefully set it upright. CAUTION Porcelain enamelled surfaces are fragile. Handle porcelain enamelled castings tenderly. Familiarize yourself with the assembly steps before you begin and proceed with deliberation and care.
  • Page 15: Venting System Assembly

    Rheostat Retaining Nut Rheostat Knob Fig. 16 Attach rheostat to bracket. ST347a Venting System Assembly FK28 General Information rheostat install The Stardance is approved for installation only with the 9/21/00 vent components listed on Pages 12 & 13. Follow the vent component instructions exactly.
  • Page 16: Through Side Wall / Vent Termination Below Grade

    6. Slip the wall plate and trim collar over the interior end of the horizontal pipe and install into the wall sleeve. Seal the joint inside the wall plate if needed to keep cold air from being drawn into the home. 7.
  • Page 17 Vent Opening - Combustible Wall 9³⁄₈" (240mm) 9³⁄₈" (240mm) Vent Opening - Noncombustible Wall 7¹⁄₂" (191mm) Fig. 23 Locate vent opening. Attach the firestop plate to the sleeve end with the holes. (Fig. 24) NOTE: The wall sleeve is required in combustible walls only.
  • Page 18: Vent Termination Below Grade

    10.Install the vent terminal. (Fig. 28) Guide the inner and outer vent termination collars into the adjacent pipes. Double check that the vent pipes overlap the collars by 2”. Fasten the termination to the wall with the screws provided, and caulk the joint with weath- erproof sealant.
  • Page 19: Vertical (Through The Roof) Vent Assembly

    Vertical (Through the Roof) Vent Assembly NOTE: All vertically terminated installations must, where specified, use the restrictor plate, to com- ply with Vertical Termination Window (Fig. 8, Page 8), included in the hardware bag. The plate must be installed as directed on Page 8, Figure 8. Make certain the vent system conforms to all other requirements for vertical termination as specified on Page 9.
  • Page 20 • All vegetation within 36” (914 mm) that may interfere with the draft. NOTE: The collar extending down from the Termina- tion base is the air intake collar. Use the flex vent liner, marked with a blue line, to connect between this collar and the lower flue collar on the Transition Connector.
  • Page 21: Fireplace Installation Requirements

    Transition Connector 26" (660mm) 16" (406mm) Fig. 34 Minimum lintel height for flush or forward placement. Fireplace Installations Using Existing Wood Stove Chimneys ST379a SDVR Min. fireplace installation 6/00 Existing Wood Stove Chimney Pipe Finished Combus- tible Wall 20¹⁄₂" (521mm) * Transition pipe must be at least 6”...
  • Page 22: Selkirk Direct-Temp Metalbestos Direct Vent System

    Selkirk Direct-Temp Metalbestos Direct Vent System Installation Instructions 1. Determine whether the length of pipe fits the appli- ance outlet by attempting to engage the parts. If the parts engage smoothly, proceed to Step 2. If ob- structions, interference or loose fit is noted, contact the appliance manufacturer or Selkirk Metalbestos with the dimensions of the appliance outlet.
  • Page 23 Vent Termina- tion (VC) Storm Collar (SC) Roof Flash- ing (AF) Ceiling Support (CS) Trim Plate (TP) Pipe Length Pipe Length 90° Elbow (EL90) Appliance Adapter (AAV) Fig. 39 Selkirk venting components. Horizontal Ter- mination (HC) ����� ������� �� ������� ����...
  • Page 24: Horizontal Installation

    Supporting DIRECT-TEMP: Horizontal Support Horizontal runs of Direct-Temp should be supported every 4’ (122 cm) of pipe. This can be done with the use of plumbers strapping or the offset support. Adjustable Length (AJ) An Adjustable Length is available to accommodate installations where non-standard lengths are necessary.
  • Page 25: Vertical Installation

    Wall Thimble Shield Seal with RTV Silicone Sealant Wall on Exterior side Thimble here (around Shield perimeter) Wall Thimble Face Plate Fig. 43 Wall thimble. Horizontal Termination ����� ������� ���� ������� ���� Fig. 44 Horizontal termination. a Vinyl Siding Standoff (VS) must be installed prior to installing the horizontal termination.
  • Page 26 Storm Collar Flashing Firestop Spacer Ceiling Support Ceiling Support Collar Plate Trim Plate Fig. 46 Typical vertical venting configuration. 6. Install the ceiling support cathedral ceiling support box assembly, as appropriate. 7. Determine the distance from the appliance outlet to �����...
  • Page 27: Connect Gas Supply Line

    seated. Depress lock tab to secure the cap to the pipe. NOTE: In high wind areas, it is recommended to screw termination to the pipe with two (2) #8 x 1/4” sheet metal screws. The screws should be approximately 3/4” from the bottom of the vertical termination’s galvanized collar.
  • Page 28: Install The Front Plate

    Fig. 49 Attach switch wires to valve. Install the Front Plate ST228 Grasp the Front Plate and lift it into position, engaging attach switch the two steel tabs at the upper corners behind the adja- wires to valve cent bosses in the Side Plates. (Fig. 50) Seat the Front 12/99 against the Sides so that the tabs at the bottom lip engage with the notches in the edge of the stove base.
  • Page 29: Install The Log Set

    CAUTION: Before installation, inspect ember bed burner for damage. Do not use ember bed if damaged or cracked. NOTE: Small, shallow surface cracks are acceptable. Figure 51 Figure 52 20012950 Stardance Direct Vent - Rear Vent Gas Heaters Install the Log Set 1.
  • Page 30 Figure 53 Left Log 3. Install the left log by mating the hole on the bottom of the log with the pin in the ember bed. (Fig. 53) Position the log over air hole in ember bed. 4. Install the right log by mating the notch on the bottom of the log with the raised notch on the ember bed.
  • Page 31: Operation

    ������� � ��� ����� ���� ����� ������ �� ��� ����� ����� ����� ����� �������� �� ����� ������ The Stardance is operated with the front plate in place with the doors open or closed. To open the front doors, pull forward to separate the magnetic catch. CAUTION: DO NOT TOUCH DOORS WHEN HOT! Your First Fire...
  • Page 32: Flame Characteristics

    Flame Characteristics It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to Figure 58. If any of the flames appear abnormal call a service person. SDDVTC Series (Comfort Control Models) LG496 Fig.
  • Page 33: Lighting And Operating Instructions

    Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- ally.
  • Page 34: Troubleshooting

    Troubleshooting the Gas Control System (SDDVT Series) NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. Symptom 1. Spark ignitor will not light A. Defective or misaligned electrode B. Defective ignitor (Push Button) 2.
  • Page 35: Instructions For Rf Comfort Control Valve

    Instructions for RF Comfort Control Valve The Comfort Control Valve allows remote control of temperature, fan and flame appearance. NOTE: The antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote position, switch it to LOCAL.
  • Page 36 Auto Mode In the AUTO mode, the room temperature, set tem- perature, flame and fan levels will be shown. AUTO will appear next to both the flame and fan icons. When the control is in the AUTO mode, the main burner will turn on/off or modulate based on the heat needed to maintain the set temperature.
  • Page 37 Comfort Valve System Control Sequence Of Operation With Transmitter Set manual switch to local or remote Light pilot burner Did the LED stop blinking? Release pilotstat Turn pilotstat knob from PILOT to ON Local Path If manual switch is set to LOCAL, did main burner light and fan turn on? Turn pilotstat knob...
  • Page 38 Auto Path If the manual switch is set to REMOTE, press the mode button to display AUTO on the transmitter. Does the transmitter dis- play the room and tempera- ture setting? If the setting is above room temperature on the transmitter, does the main valve and fan turn on? If the settings is below...
  • Page 39: Fuel Conversion Instructions

    WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all appli- cable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explo- sion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 40 3. Remove motor top cap using a standard slotted screwdriver. Depress and turn center plunger until arrow points to correct screw. Red for LP and Blue for NG. NOTE: Plunger will “snap” into NG position when arrow is close to blue screw. It will not “snap” at LP (Red) position.
  • Page 41 Burner Orifice Conversion 1. Remove three (3) 3/8” nuts on bottom side of burner pan. (Fig. 74) 2. Carefully remove ember bed by tilting the right side up and lifting out toward the right side of the unit. (Fig. 75) Remove Nut Bottom View ST918...
  • Page 42 Stardance Direct Vent - Rear Vent Gas Heaters Table 2. Injector Orifice Size Matrix Conversion to LP Input (BTU/h) Model Kit # Orifice Part # Minimum Maximum SDDVR 20012911 1.30 mm 20012952 16,000 21,000 SDDVRC 20012913 Conversion to Natural Gas Input (BTU/h) Model Kit #...
  • Page 43: Maintenance

    Your Stardance Gas Heater will provide years of ser- vice with minimal upkeep. The following procedures will help ensure that your stove continues to function properly. Annual System Inspection Have the entire heater and venting system inspected annually by a qualified gas technician. Replace any worn or broken parts.
  • Page 44: Gasket Replacement

    NOTE: Shown without top for clarity. Fig. 79 Release the latches to release the glass frame. Gasket Replacement The Stardance Gas Heater use a ‘tadpole’ type gasket to seal between the glass panel and the frame. In time, this gasket can become brittle and compressed and should be replaced.
  • Page 45: Wiring Diagrams

    Wiring Diagrams On/Off Switch Wiring TP/TH Black Thermostat (Optional) Optional Thermostat Wiring St124b on/off/switch wiring 1/11/00 djt TP/TH Black Fig. 82 On/off switch and optional thermostat circuit. NOTE: IF ANY OF THE ORIGINAL WIRE, AS SUP- PLIED WITH THE APPLIANCE, MUST BE RE- PLACED, IT MUST BE REPLACED WITH TYPE St124c SF-2, 200°C WIRE OR ITS EQUIVALENT.
  • Page 46: Replacement Parts

    25 26 CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Stardance Direct Vent/Rear Vent Gas Heater: Models SDDVR Series: SDDVRCB, SDDVREB, SDDVRMB, SDDVRBS, SDDVRCH, SDDVRVG, SDDVRBD SDDVRC Series: SDDVRCCB, SDDVRCEB, SDDVRCMB, SDDVRCBS, SDDVRCCH, SDDVRCVG, SDDVRCBD 12950...
  • Page 47 Stardance Direct Vent/Rear Vent Gas Heater Models SDDVR Series: SDDVRCB, SDDVREB, SDDVRMB, SDDVRBS, SDDVRCH, SDDVRVG, SDDVRBD SDDVRC Series: SDDVRCCB, SDDVRCEB, SDDVRCMB, SDDVRCBS, SDDVRCCH, SDDVRCVG, SDDVRCBD Ref. Description 1. Log Set - Complete 1a. Log Rear 1b. Log Right 1c. Log Left 1d.
  • Page 48 Stardance Direct Vent/Rear Vent Gas Heater Models SDDVR Series: SDDVRCB, SDDVREB, SDDVRMB, SDDVRBS, SDDVRCH, SDDVRVG, SDDVRBD SDDVRC Series: SDDVRCCB, SDDVRCEB, SDDVRCMB, SDDVRCBS, SDDVRCCH, SDDVRCVG, SDDVRCBD Ref. Description 38. Transmitter Honeywell RF 40. Antennae, Honeywell 395783-1 41. Sensor 1450 CMG-8184-0032 42. Wiring Harness 43.
  • Page 49: Optional Accessories

    Fan Kits FK28 Fan The FK28 fan helps distribute heated air from within the firebox out into the room. The fan is controlled by a snapstat that turns power on and off as the firebox tem- perature rises above and falls below a preset tempera- ture.
  • Page 50 Stardance Direct Vent - Rear Vent Gas Heaters 20012950...
  • Page 51: Warranty

    CFM product. If you’re the installing dealer is unknown or unable to provide necessary parts or service, a list of Authorized Vermont Casting dealers can be located on the internet at www.vermontcastings.com Stardance Direct Vent - Rear Vent Gas Heaters...
  • Page 52: Energuide

    Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) SDDVR SDDVR (LP) SDDVRC SDDVRC (LP) CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com...

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