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FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result
in serious injury, death or property damage.
• Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
• WHAT TO DO IF YOU SMELL GAS
– Do not try to light any appliance.
– Do not touch any electrical switch; do not use
any phone in your building.
– Leave the building immediately.
– Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
– If you cannot reach your gas supplier, call the
fire department.
• Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
!
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional
information consult a qualified installer, service
agency or the gas supplier.
This appliance is for use only with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
This appliance may be installed in an aftermarket,*
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
* Aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer.
www.vermontcastings.com
WARNING
WARNING
Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16
Intrepid
Direct Vent Gas Heater
®
Installation and Operating Instructions
Model: INDVRCBSB, INDVRBSSB, INDVRBMSB,
INDVRBDSB
A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and shall
be installed for the protection of children and
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
CERTIFIED
S
B
AFETY
ARRIER
12761
Intrepid DV Cover
6/07
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
other at risk individuals.
20306543
3-90-20306761
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Table of Contents
Related Manuals for Vermont Castings INDVRBDSB
Summary of Contents for Vermont Castings INDVRBDSB
- Page 1 20306543 or mobile home, where not prohibited by local codes. * Aftermarket: Completion of sale, not for purpose of INSTALLER: Leave this manual with the appliance. resale, from the manufacturer. CONSUMER: Retain this manual for future reference. www.vermontcastings.com Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16 3-90-20306761...
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Page 2: Table Of Contents
Intrepid® Direct Vent - Rear Vent Gas Heater Thank you and congratulations on your purchase of a Vermont Castings stove. PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Table of Contents Installation and Operating Instructions Operation General Information........3 Your First Fire .. -
Page 3: Installation And Operating Instructions
California Health & Safety Code Sec. 25249.6 absence of local codes, with the National Electrical Code ANSI/NFPA 70, (latest edition), or of the current Canadian Electrical Code C22.1. Due to high temperatures this appliance should be located out of traffic and away from furniture and draperies. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 4: Requirements For The Commonwealth Of Massachusetts
248 CMR 5.08(2)(a)1 through 4. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 5: Stove Dimensions
(616 mm) Centerline of Flue Pipe 18” (457 mm) Valve Inlet 4” (102 mm) 21³⁄₄” (553 mm) 13⁷⁄₈” (352 mm) Figure 1 - Intrepid dimensions. 12761 Intrepid DV dimensions 6/07 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 6: Installation Requirements
This heater is approved for installation into an alcove constructed of combustible materials to the dimensions and clearances shown on the next page. The same clearances apply in a standard parallel installation. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 7: Corner Installation
6/07 (230 mm) Max. Mantel Width 4" (102 mm) Sidewall/ Refer to 2¹⁄₂" Trim Fig. 6 (63 mm) Rear Wall Figure 5 - Alcove and ceiling clearances. St949 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16 Wall/Ceiling clearances... -
Page 8: Gas Specifications
Refer to this manual for correct installation and Figure 7 - Horizontal vent termination window. operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 9: Vertical Termination
- 2 ⁄ " (73 mm) Figure 10 10 11 12 13 14 15 16 17 18 19 Horizontal Run (in feet) Figure 8 - Vertical vent termination window. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 10: Vent Termination Clearances
When planning the installation, consider the location of the wall, or vertical through the roof. vent terminal and clearances. Some of the most common • Vermont Castings does not require any opening for clearances to keep in mind are shown in Figure 11. inspection of vent pipe. -
Page 11: Termination Location
3. Vermont Castings assumes no responsibility for the improper Only permitted if veranda, porch, deck or balcony is fully open on a performance of the appliance when the venting system does not minimum 2 sides beneath the floor. -
Page 12: Termination Clearances
3' (914 mm) below the termination cap 3. All gravity air intakes within 3' (914 mm) of a termination cap must be a minimum of 1' (305 mm) below the termination cap. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 13: Installation
(Figure 17) • Attach the retaining nut to the switch control shaft to secure it to the plate. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 14: Venting System Components
" Pipe Extension, Blk 46DVA-08AB* Refer to the DuraVent website for additional components. 16" Pipe Extension, Blk 46DVA-16AB (www.duravent.com) 12" Straight 46DVA-12 24" Straight 46DVA-24B* 36" Straight 46DVA-36B 48" Straight 46DVA-48 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 15: Venting System Assembly, General Information
If an offset is needed in the attic, additional pipe and elbows will be required. 90° Elbow Figure 19 ST974 simpson thru 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16 the wall 8/07... -
Page 16: Rear Vent
Attach the firestop plate to the sleeve end with the holes. (Figure 22) NOTE: The zero clearance sleeve is required in combustible walls only. ZCS103 Zero Clearance Sleeve 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16 & Firestop 12/6/99 djt... -
Page 17: Horizontal Installation
1/4” (6 mm) rise for every 1’ (305 mm) of run toward 8/07 the termination. Never allow the vent to run downward. A downward slope can trap heat and become a possible fire hazard. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... - Page 18 The arrow on the the four (4) 2 ⁄ " (64 mm) screws provided. (Figure 30) vent cap should be pointing up. Ensure proper clearances to combustible materials are maintained. (Figure 29) 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16...
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Page 19: Vertical Installation
Check these instructions for maximum of sufficient size to meet the minimum requirements for vertical rise of the venting system and any maximum clearance to combustibles, as specified. horizontal offset limitations. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... - Page 20 Secure the base of the roof flashing to the roof with be enclosed. The enclosure may be framed and covered roofing nails. with sheet rock with standard construction materials, but required clearances to combustibles must be maintained. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16...
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Page 21: Cathedral Ceiling Installation
Temporarily tack the support box in place through the inside support the weight of the pipe sections. Continue to add walls and into the roof sheathing. pipe sections until you are above the roofline. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 22: General Maintenance
Continuous condensate can cause corrosion of caps, pipe and fittings. It may be caused by having excessive lateral runs, too many elbow and exterior portions of the system being exposed to cold weather. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... - Page 23 Have the existing installation inspected by a qualified chimney sweep or professional installer, prior to converting to direct vent. The existing chimney system must be in serviceable condition, and functionally sound. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16...
- Page 24 Retro Connector 0909B Any Black Direct Vent Pipe Plus an Adjustable Length to Make a Proper Connector Figure 44 ST995 colinear chimney 8/07 ST956 metal chim conv 7/07 Figure 43 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16...
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Page 25: Converting A Class-A Metal Chimney Or Masonry Chimney To A Direct Vent System
43⁄4"(121 ST961 cap to adapter mm) diameter sleeve on the top side of the connector. Use masonry convert 7/07 three (3) sheet metal screws to assemble these two parts. 7/07 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... - Page 26 5. Connect the 4” flex liner to the cap adapter (985K) using three sheet metal screws. (Figure 46) 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16...
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Page 27: Connect Gas Supply Line
Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing. Wall Thimble Cover Masonry Chimney Masonry Bolts (4) (Not included) Figure 54 ST966 framed wall thimble 7/07 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 28: Burner Information
Terminate these leads with Assembly 1/4” female connectors. 2. Connect the thermostat wires to the valve. (Figure 56) Screw This completes assembly of the Intrepid stove. Figure 55 - Attach switch assembly to rear shroud. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 29: Install The Log Set
Figure 61 bed. (Figure 60) LG499 Intrepid logs 7/07 Pilot Assembly Raised Notch Raised Notch Figure 59 LG497 SDDVT ember bed 6/07 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 30: Safety Barrier Installation
The barrier is designed to be installed with the doors open or closed. Adjustable spring fingers Figure 62 - Safety Barrier Installation 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 31: Operation
Follow regular maintenance procedures as described on Tab - align with notch on existing knob page 37. Figure 67 - Extension knob. ST972 extension knobs 7/07 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 32: Lighting And Operating Instructions
4. Push in gas control knob slightly and turn clockwise 2. Turn off all electric power to the fireplace if service is to “OFF”. Do not force. to be performed. 5. Close control access panel. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 33: Troubleshooting
(high) causing the pilot safety to drop out impingement on thermopile and thermocouple. B. Possible blockage of the vent terminal Check the vent terminal for blockage (recycling the flue gases). 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 34: Fuel Conversion Instructions
Figure 73 gas supply to the valve. 2. Allow the valve to cool to room temperature. 3. Remove the black protection cap by hand. (Figure 69) CO141 O-ring configuration 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16 6/07... - Page 35 The air shutter opening • Reinstall pilot hood and tighten until mark on pilot may be verified by measuring as shown in Figure 81. hood aligns with mark on pilot bracket. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16...
- Page 36 Orifice Part # Minimum Maximum 20012921 #56 (.0465" 30000336 12,000 16,000 Conversion to Natural Gas Input (BTU/h) Kit # Orifice Part # Minimum Maximum 20012910 $47 (.0785") 20003054 12,500 18,500 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16...
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Page 37: Maintenance
TURN THE PILOT OFF BEFORE PAINTING. ALLOW 4. Swing the assembly against the firebox, and close the THE HEATER TO COOL COMPLETELY BEFORE latches firmly against the pins protruding from the firebox PAINTING. top. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 38: Gasket Replacement
Figure 83 - Release the latches to release the glass frame. Do not use your stove if the flame pattern differs from that shown here. Contact your Vermont Castings dealer or a Gasket Replacement qualified technician for help. -
Page 39: Wiring Diagrams
BE REPLACED WITH TYPE SF-2, 200°C WIRE OR ITS St124c EQUIVALENT. Thermostat MOTOR ST153 wiring rdv connections diag. 1/11/00 djt 10/99 Black Snapstat White Black ON/OFF RHEOSTAT Power Figure 86 - Fan circuit. ST236 FK26 wiring diagram 12/99 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... - Page 40 Intrepid® Direct Vent - Rear Vent Gas Heater 26 27 32a,b 31a,b Vermont Castings reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Intrepid Direct Vent/Rear Vent Gas Heater Model: INDVR Ref.
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Page 41: Replacement Parts
45. Knob Extension - On/Off 55163 46. Tie Bracket Assembly 20012514 47. Right Burner Support Assembly 20012909 48. Switch Housing 30005040 49. Safety Barrier 30007255 *Use common super glue or silicone to attach magnets. 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 42: Optional Accessories
RCMT Soft-touch hand-held On/Off remote RCST Hand-held thermostat remote TSMT Touch screen hand-held On/Off remote with large backlit LCD screen TSST Touch screen hand-held thermostat remote with large backlit LCD screen 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16... -
Page 43: Warranty
The Company will not be responsible for: be used. Mortar mix and masonry cleaners corrode the brass finish. The Vermont Castings will not be responsible for, nor will it warrant a) Down drafts or spillage caused by environmental conditions such any brass parts which are damaged by external chemicals or down as near-by trees, buildings, roof tops, hills, or mountains. -
Page 44: Efficiencies
Recherchez dans la brochure les caractéristique de rendement énergétique de foyer au gaz Énerguide Based on CSA P.4.1-09 Selon CSA P.4.1-09 352 Mountain House Road • Halifax, Pa 17032 www.vermontcastings.com 3-90-20306761 Vermont Castings • Intrepid DV Owner's Manual_R3 • 12/16...