Checking The Pressure Plate; Checking The Pull Lever Shaft And Pull Rod; Installing The Clutch - Yamaha 2007 FZ6-NA Service Manual

NOTE:
Pitting on the clutch boss splines will cause
erratic clutch operation.
EAS25170

CHECKING THE PRESSURE PLATE

1. Check:
• Pressure plate "1"
Cracks/damage → Replace.
• Bearing "2"
Damage/wear → Replace.
EAS25220
CHECKING THE PULL LEVER SHAFT AND
PULL ROD
1. Check:
• Pull lever shaft pinion gear teeth "1"
• Pull rod teeth "2"
Damage/wear → Replace the pull rod and
pull lever shaft pinion gear as a set.
2. Check:
• Pull rod bearing
Damage/wear → Replace.
EAS25270

INSTALLING THE CLUTCH

1. Install:
• Thrust plate "1"
• Clutch boss "2"
• Lock washer "3"
• Clutch boss nut "4"
2. Tighten:
• Clutch boss nut
Clutch boss nut
90 Nm (9.0 m·kg, 65 ft·lb)
NOTE:
While holding the clutch boss with the univer-
sal clutch holder "1", tighten the clutch boss
nut.
Universal clutch holder
90890-04086
YM-91042
3. Bend the lock washer tab along a flat side
of the nut.
4. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
Recommended lubricant
Engine oil
5-51
CLUTCH
New