Removing The Clutch; Checking The Friction Plates - Yamaha 2007 FZ6-NA Service Manual

EAS25070

REMOVING THE CLUTCH

1. Remove:
• Clutch cable holder "1"
• Clutch cover "2"
• Gasket
NOTE:
Loosen each bolt 1/4 of a turn at a time, in
stages and in a crisscross pattern.
After all of the bolts are fully loosened, remove
them.
2. Remove:
• Compression spring bolts "1"
• Compression springs
• Pressure plate "2"
• Pull rod "3"
• Friction plates
• Clutch plates
3. Straighten the lock washer tab.
4. Loosen:
• Clutch boss nut "1"
NOTE:
While holding the clutch boss "2" with the uni-
versal clutch holder, loosen the clutch boss
nut.
Universal clutch holder
90890-04086
YM-91042
5. Remove:
• Clutch boss nut "1"
• Lock washer "2"
• Clutch boss "3"
• Thrust plate "4"
EAS25100

CHECKING THE FRICTION PLATES

The following procedure applies to all of the
friction plates.
1. Check:
• Friction plate
Damage/wear → Replace the friction
plates as a set.
2. Measure:
• Friction plate thickness
Out of specification → Replace the friction
plates as a set.
NOTE:
Measure the friction plate at four places.
Friction plate thickness
2.92–3.08 mm (0.115–0.121 in)
Wear limit
2.80 mm (0.1102 in)
5-49
CLUTCH