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Town & Country Fireplaces TC42.NG03C Instruction Manual

Burner kit for tc42 black diamond
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IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER
These instructions are supplementary to the Installation
and Operating Instructions supplied with the fi replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
020511-20
TC42
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
PART#
TC42.NG03C
FOR TC42
TC42.NG03C
5056.426C3

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Summary of Contents for Town & Country Fireplaces TC42.NG03C

  • Page 1 Operating Instructions supplied with the fi replace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions. TC42 BLACK DIAMOND BURNER KIT INSTRUCTIONS PART# TC42.NG03C FOR TC42 020511-20 TC42.NG03C 5056.426C3...

  • Page 2: Contents Of Package

    Operating Instructions manual for details. Fig. # 1 Remove the three lower screws from the air channel at the back of the fi rebox and attach the manifold assembly to the back of the fi rebox. (Fig. #1) TC42.NG03C 020511-20...
  • Page 3 Red end to the connector marked by the red dot, white end to the connector marked by the white dot(Fig. #3 & 4) 2 SCREWS Fig. # 3 NOTE: If converting to propane refer to the propane conversion section before continuing. Pg. 10 BULKHEAD PLATE TC42.NG03C 020511-20...
  • Page 4 This must be done at the same time as installing the porcelain side panels. 5. Install rear panel of porcelain panel set. The base panel of the porcelain panel set is not used with the Black Diamond installation, and may be discarded. TC42.NG03C 020511-20...
  • Page 5 6. Install burner shield by tipping the shield Fig. # 6 into the fi rebox, catching the folded edges in the panel clips. (Fig. #6) INSTALLING BURNER SHIELD 7. Position clip nuts, included in hardware Fig. # 7 package, onto burner shield. (Fig. #7) TC42.NG03C 020511-20...
  • Page 6 8. Attach the burner tray to the burner shield Fig. # 8 using two screws at the back of the tray. (Fig. #8) Fig. # 9 9. Attach pilot shield to burner tray with two screws. (Fig. #9) TC42.NG03C 020511-20...
  • Page 7 10. Install front & rear media spacers. Fig. # 10 (Fig. #10 & 11) REAR MEDIA SPACER Fig. # 11 11. Set the burner air shutter to fully open for propane or fully closed for natural gas. FRONT MEDIA SPACER TC42.NG03C 020511-20...
  • Page 8 12. Install burner by tilting burner inlet through Fig. # 12 tray. Ensure that the orifi ce has entered the inlet tube. (Fig. #12 & 13) Fig. # 13 TC42.NG03C 020511-20...
  • Page 9 NOTE: Too much glass media over the burner will cause sooting with the use of propane gas. Unit is designed specifi cally to use glass media part # 5012.01. Use of any other glass or material will void warranty. TC42.NG03C 020511-20...

  • Page 10: Propane Conversion

    If the unit is to be used on propane convert as follows using the components Fig. # 18 supplied with this fi replace: 5. With a 7/16” wrench loosen the pilot head on the pilot assembly by a half-turn (Fig. #18) TC42.NG03C 020511-20...
  • Page 11 Slide the pilot adjustment band over and Fig #19 ensure that the hole in the orifi ce band is showing. (Fig. #19 indicates NG position, Fig. #20 indicates LP position) Fig #20 Remove access panel, 10 screws, and set aside. (Fig. #23) HOLE TC42.NG03C 020511-20...
  • Page 12 Insert a thin tool (knife blade or thin screwdriver blade) into the groove and gently pry the screw up. It helps to rotate the screw while lifting on it. Minimum rate screw TC42.NG03C 020511-20...
  • Page 13 10) Remove the aluminum cap from the top Fig #23 of the pressure regulator. (Fig. #23) 11) Press down on the center post and rotate 90°. The center post should stay down. (Fig. #24). Replace the aluminum cap. Fig #24 TC42.NG03C 020511-20...
  • Page 14 Max.: 61,000 (17.9) Min.: 46,200 (13.5) 260411 6-TC42C 5052.5206C Fig #25 13) Attach the access panel to the side of the fi rebox with the previously removed screws. (Fig. #25) Note: Gasket must be installed with access panel. TC42.NG03C 020511-20...

  • Page 15: Gas Pressure Check

    Correct gas pressure requirement: Supply Pressure Natural Gas Propane (For purpose of input adjustment) Minimum 5.0" WC 12.5" WC Maximum 13.9" WC 13.9" WC Manifold Pressure Maximum 3.8" WC 11" WC Minimum 2.1" WC 5.5" WC TC42.NG03C 020511-20...

  • Page 16: Burner Flame Adjustment

    PRIMARY AIR SHUTTER 5. Re tighten the primary air shutter. 6. Reinstall lower rear panel. The fl ame should be just orange and “lazy” . It should NEVER be set to create sooting on internal parts and glass. TC42.NG03C 020511-20...

  • Page 17: Replacement Parts

    15 ..1/4” FLEX TUBE (Pilot) ......5019.225 6.....MEDIA SPACER, REAR ........16 ..1/2” FLEX TUBE (Manifold) ....5019.223 7.....PILOT SHIELD ......TC36.9626PBK 8.....MEDIA SPACER, CENTRE ..........HARDWARE PACKAGE ....TC36.HK03 9.....MEDIA SPACER, FRONT ..........TUMBLED GLASS ........5012.01 *Not sold separately TC42.NG03C 020511-20...
  • Page 18 TC42.NG03C 020511-20...
  • Page 19 TC42.NG03C 020511-20...
  • Page 20 TECHNICAL SUPPORT: 1-250-748-1184 www.townandcountryfi replaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada...

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