Outdoor Gourmet CG3023E Assembly Instructions Manual
Outdoor Gourmet CG3023E Assembly Instructions Manual

Outdoor Gourmet CG3023E Assembly Instructions Manual

Lp gas & charcoal grill

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Assembly Instructions
Assembly Instructions
Assembly Instructions
Assembly Instructions
Please keep this instruction manual for future reference
Please keep this instruction manual for future reference
Please keep this instruction manual for future reference
Please keep this instruction manual for future reference
Customer Service: (888) 922-2336, 8:00am to 5:00pm, Central Standard Time,
Customer Service: (888) 922-2336, 8:00am to 5:00pm, Central Standard Time,
Customer Service: (888) 922-2336, 8:00am to 5:00pm, Central Standard Time,
Customer Service: (888) 922-2336, 8:00am to 5:00pm, Central Standard Time,
LP Gas & Charcoal Grill
LP Gas & Charcoal Grill
LP Gas & Charcoal Grill
LP Gas & Charcoal Grill
Model #
Model # CG3023
Model # CG3023
Model # CG3023E
Monday thru Friday
Monday thru Friday
Monday thru Friday
Monday thru Friday
(Made in China)
(Made in China)
(Made in China)
(Made in China)

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Summary of Contents for Outdoor Gourmet CG3023E

  • Page 1 LP Gas & Charcoal Grill Model # Model # CG3023 Model # CG3023 Model # CG3023E Please keep this instruction manual for future reference Please keep this instruction manual for future reference Please keep this instruction manual for future reference...
  • Page 2: For Your Safety

    Warnings Warnings Warnings Warnings FOR YOUR SAFETY: FOR YOUR SAFETY: FOR YOUR SAFETY: FOR YOUR SAFETY: 1.Read this Grill Guide before attempting to assemble or operate your grill. 2.Follow all safety instructions. 3.Check for leaks according to directions in this Grill Guide before operating your grill, even if you purchased this grill assembled.
  • Page 3: Safety Precautions

    Warnings Warnings Warnings Warnings Safety Precautions Always read and follow all DANGER, WARNING, AND FOR YOUR SAFETY notices in this Grill Guide. Failure to follow these notices may result in property damage, bodily injury, or death. 1. Grill installation must conform with local codes, or in their absence, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
  • Page 4 Table of Contents • Tools and Parts • Hardware • Assembly Instructions • Care and Maintenance • Warranty Information...
  • Page 5 Tools Required Tools Required Tools Required Tools Required Description Adjustable wrench (not provided) Description Screwdriver (not provided)
  • Page 6 Parts List Parts List Parts List Parts List Description Picture Description Picture Description Picture Description Picture Description Picture Description Picture Description picture Description Picture...
  • Page 8 Hardware Hardware Hardware Hardware...
  • Page 9 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 1: Step 1: Step 1: Step 1: Assemble the two middle panels (16, 18) and four side panels (11,15, 27, 29). Make sure to assemble the two middle panels (16, 18) first. Assemble two middle panels using 8-M6x12 Bolts (B), and assemble side panels using 11-M6x12 Bolts(B) and...
  • Page 10 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 3: Step 3: Step 3: Step 3: Attach the ash pan to the front and back panels using 4-BOLT M6x12 (B) and 4-M6 FLANGE LOCK NUTS (H). See the illustration below. Step 4: Step 4: Step 4:...
  • Page 11 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 5: Step 5: Step 5: Step 5: Use BOLT M6x50 (F) to attach the bottom shelf (44) to legs, attach the highlighted in red legs first. Assemble the cylinder hanger (35) to the top of left leg (38) using 2-BOLT M6x12 (B), as shown in the picture below.
  • Page 12 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step 7 7 7 7 : : : : Step Step Attach the two triangular support braces (17, 26) connecting the legs to the back panel of the body using 8-BOLTS M6x12 (B).
  • Page 13 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step Step 9 9 9 9 : : : : Step Step Assemble the accessories shelf (36) to the charcoal section of the grill using 4-BOLTS M6x12 (B). Step Step Step Step 10 10: : : : Attach the control panel (32) using 4-BOLT M6x12 (B), attach the knobs (33)
  • Page 14 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 11: : : : Step Step Step 11 Attach the knob (33) and 4-BOLTS M6x12 (B) onto the body of side burner (12). Step Step Step Step 12 12: : : : Attach the side burner onto the body of the grill as shown below.
  • Page 15 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 13: : : : Step Step Step 13 Take the Heat Shield (53) upon the Firebox Lid (22). Then attach the Handle(Firebox) (24),using Firebox Lid Handle Base(small)-2pcs(54) and 2-BOLT M6X25(C) . Then attach the Firebox Lid(22) upon the body of firebox(23),using Hinges(Body)(13) and 4-BOLT M6X35(D)and4-NUT M6...
  • Page 16 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 15: : : : Step Step Step 15 Attach the hinges bottom (14) onto the back of the grill (total four pcs) using 4-BOLTS M6x40 (D). Attach the Firebox Handle(24) onto the firebox using Firebox lid handle base (54) and Bolt M6X25(C).
  • Page 17 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 17: : : : Step Step Step 17 Attach the firebox to the main body of the grill, in the same manner that the side burner was attached in step 12. Using 4 additional BOLTS M6x12 (B), connect the firebox to the grill body from the inside of the grill body.
  • Page 18 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 19: : : : Step Step Step 19 Using “R”PIN(I) and PIN Roll(K) to fixed the Hinges body(13) and bottom(14). As showen below. Step Step Step Step 20 20: : : : Attach 4-Hinges bottom to the grill body, using 8-BOLT M6X40(E) to fix.
  • Page 19 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 21: : : : Step Step Step 21 Attach Hinges bottom(14) to the Lid Gas(5),using4- BOLT M6X40(E) and 4-NUT M6 FLANGEL LOCK(H) to fixed. Then attach 2-stack gas(3) to the lid gas(5),using 4-BOLT M6X20(B) and 4-NUT M6 FLANGEL LOCK(H) to fixed .Then attach the thermometer(4)
  • Page 20 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 23: : : : Step Step Step 23 Put the lid gas(5) and lid charcoal(6) upon the grill body . Using “R”PIN(I) and PIN Roll(K) to fixed the Hinges body(13) and bottom(14). Step Step Step...
  • Page 21 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 25: : : : Step Step Step 25 Put 3-Flame tamer into the left side of grill body. Attach the lifting handle(21) to the charcoal pan(20), then put them into the left side of grill body. Step Step Step...
  • Page 22 Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 27: : : : Step Step Step 27 Put 6-cooking grid(8) into the grill body. As showen below. Step Step Step Step 28 28: : : : Put receiving tray(37) under grease tray(34), then put them under the bottom of grill body.
  • Page 23: Final Assembly

    Assembly Instructions Assembly Instructions Assembly Instructions Assembly Instructions Step 29: : : : Step Step Step 29 Attach the Regulator(31).Then put Grate hook (49) on the hook(50). Assemble the regulator by Assemble the regulator by Assemble the regulator by Assemble the regulator by an adjustable Wrench an adjustable Wrench an adjustable Wrench...
  • Page 24: Gas Grill

    GAS GRILL Your new Outdoor Gourmet™ Grill has been designed and manufactured to high quality standards. It will provide you with many years of enjoyment with a minimal amount of maintenance. Please keep in mind the following FOR YOUR SAFETY.
  • Page 25: Lp Cylinder Filling And Exchange

    LP CYLINDER FILLING AND EXCHANGE Some areas only allow you to exchange your empty cylinder for a replacement that is already full. Other areas allow you to refill your cylinder. If you are in an area where you can refill your cylinder: 1.
  • Page 26: Transportation And Storage

    TRANSPORTATION AND STORAGE 1. Always use the Safety Cap when transporting or storing your cylinder. 2. Do not store in a building, garage, or other enclosed area. 3. Always store your cylinder outside. 4. Store out of reach of children. Dust Cap 5.
  • Page 27 The regulator must enter the cylinder valve in a straight line. Center this nipple of the regulator into the cylinder valve. Q.C.C.1 Type 1 Connector WARNING Always keep the gas cylinder in the upright position at all times WARNING 1. Do not connect this grill to any unregulated sources of propane. 2.
  • Page 28: For Your Safety

    FOR YOUR SAFETY 1. Minimum clearance from sides and back of unit to adjacent combustible construction below top of unit, 24 inches (60 cm) from sides and 24 inches (60 cm) from back. 2. Do not locate this outdoor cooking gas appliance under overhead-unprotected combustible surfaces.
  • Page 29 LIGHTING THE MAIN BURNERS USING ELECTRONIC IGNITION Main Burner 1. Open the lid. 2. Ensure all burner control knobs are in the “Off” position. 3. Turn on the LP gas by turning the hand wheel on the cylinder valve. 4. Turn one burner control knob marked with an igniter flame “ ”...
  • Page 30: Cleaning Your Grill

    TURNING OFF YOUR GRILL 1. Turn off the gas supply at the LP tank by turning the valve clockwise. 2. Turn all burner control knobs to the “Off” position. Cleaning Your Grill WARNING 1. Do not clean any part of your barbecue grill in a self-cleaning oven. 2.
  • Page 31: Cleaning The Burners

    CLEANING THE BURNERS 1. Ensure the LP gas is turned off at the LP cylinder. 2. Remove the cooking grates, flame tamer, and grease tray. 3. Remove the cotter pins located underneath the back end of each burner. 4. Lift each burner up and out. 5.
  • Page 32: Side Burner

    Grilling With Your New Grill Welcome to the world of grilling. Whether you’re already an established griller, or just starting out, your new grill should bring you much enjoyment and satisfaction, to say nothing of some phenomenal meals. We encourage you to experiment to find your own favorite recipes. The control panel is labeled “HI/LIGHT”, “LOW”, and “OFF”...
  • Page 33: Troubleshooting Guide

    5. Keep similar size portions together so that they cook more evenly. 6. Generally speaking, the more food on the grill, the longer the cooking time. 7. Be aware when using the Direct cooking method, as food can easily become overcooked, burned, or dry out. Food may require more turning, or sometimes, may need to be moved off the flame.
  • Page 34: Excessive Flare-Ups

    2.) Your excessive fuel flow valve has tripped, thereby reducing the flow of gas. Turn off all burners, wait 30 seconds, and relight grill. If problem persists, turn off all burners. Disconnect regulator from tank. Wait 10 minutes. Reconnect regulator and leak test. Slowly turn on LP tank and relight grill. Other ways the flow limiting device can be activated include a.
  • Page 35 CHARCOAL SECTION AND SMOKER PREPATION FOR FOR USE USE & & LIGHTING LIGHTING INSTRUCTIONS INSTRUCTIONS PREPATION Curing Curing your your your grill grill grill Curing Prior to your first use of the Grill, follow the instructions below carefully to cure your grill. Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on the grill.
  • Page 36 Step 5 5 Step With coals burning strong, close the lid. Allow the temperature to reach 225°F (107°C) on temperature gauge. Maintain this temperature for 2 hours. Step Step Step 6 6 6 Increase the temperature to 400°F (205°C) on temperature gauge. This can be achieved by adding more charcoal and/or wood (see “Adding Charcoal/Wood During Cooking“...
  • Page 37 AFTER-USE SAFETY SAFETY AFTER-USE WARNING WARNING � Always allow grill and all components to cool cool cool completely completely before handling. Always � Never Never leave leave leave coals and ashes in grill unattended unattended . Make sure coals and Never completely completely extinguished...
  • Page 38: Frequently Asked Questions

    Frequently Asked Questions Can I convert my gas grill from one fuel source to another? No. Your gas grill is manufactured to specific standards developed by CSA and ANSI for your safety and grilling performance for either LP or Natural Gas. We do not offer conversion kits nor do we recommend you change the fuel type.
  • Page 39 1-888-922-2336...

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