Outdoor Gourmet GR4030-014044 Assembly And Operating Instructions Manual
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Outdoor Gourmet GR4030-014044 Assembly And Operating Instructions Manual

Outdoor Gourmet GR4030-014044 Assembly And Operating Instructions Manual

Kamado grill
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Kamado Grill
Model Number # GR4030-014044
Assembly and Operating Instructions
This instruction manual contains important information necessary for the proper
assembly and safe use of this product. Read and follow all warnings and instructions
before assembling and using this product. Failure to follow these instructions and
warnings could result in damage to the product or injury to the user.
1 of 26
GR4030-014044
V2.2 - 20091223

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Summary of Contents for Outdoor Gourmet GR4030-014044

  • Page 1 Kamado Grill Model Number # GR4030-014044 Assembly and Operating Instructions This instruction manual contains important information necessary for the proper assembly and safe use of this product. Read and follow all warnings and instructions before assembling and using this product. Failure to follow these instructions and warnings could result in damage to the product or injury to the user.

  • Page 2: Table Of Contents

    Assembly Procedures. Step #1 to #14 8-19 Operating the Ceramic Grill Smoke Cooking Tips Grilling & Searing 21-22 Flavoring Wood Regulating Heat Adding charcoal/Wood during Cooking 23-24 After Use Safety Proper Care & Maintenance 24-25 Warranty 2 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 3: Attention, Safety And Danger Warning Statements

    LOWER AIR VENT ARE EXTREMELY HOT, USE ADEQUATE PROTECTION TO SAFEGUARD YOURSELF AGAINST INJURY WHEN HANDLING HOT ITEMS. FLASHBACK COULD HAPPEN THROUGH ANY OPENING – TOP DAMPER, LOWER VENT OR TOP LID. KEEP YOUR FACE/HANDS/ANY PART OF YOUR BODY AWAY WHEN OPENING. 3 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 4 FLUID APPROVED FOR LIGHTING CHARCOAL. DO NOT USE GASOLINE, KEROSENSE, ALCOHOL OR OTHER FLAMMABLE MATERIALS. Need assembly assistance or find missing or damaged parts, call customer service Toll Free 1-888-922-2336 DO NOT RETURN TO RETAILER Keep this manual for future reference. 4 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 5: Product Exploded Diagram

    Product Exploded Diagram 5 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 6: Component List

    Supporting Frame (right) (left) 2 pcs 2 pcs 1 pc 1 pc 17. Handle Frame 18. Handle Frame (left) 19. Bottom Basket 20. Wheel Axle (right) 1 pc 1 pc 1 pc 1 pc 6 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 7: Hardware List

    23. Handle Frame Bracket Stabilizing Bar 4 pcs 4 pcs 1 pc Hardware List Bolt Bolt Bolt please call customer service For assembly assistance, missing or damaged parts, 1-888-922-2336 DO NOT RETURN TO RETAILER 7 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 8: Assembly Procedures. Step #1

    Attach Caster (#14) to the bottom of the assembled cart frame using bolts A (M6x15 – 6 pcs). Insert Wheel Axle (#20) into axle sleeves and then attach Plastic Wheel (#13) using lock nut E (M12 – 2 pcs). TIGHTEN ALL BOLTS AND NUTS. 8 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 9 TAKE OUT THE CERAMIC FIRE RING, FIRE BOWL, CAST IRON CHARCOAL GRATE AND CHROME-PLATED COOKING GRATE FROM THE GRILL TO REDUCE WEIGHT. Step 3. Put the Ceramic Grill Body (#1) on the assembled cart frame with the lower vent facing front. 9 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 10 A (M6x15 – 4 pcs) Step 5. Insert the 90° Handle Frame (#17 & 18) into the holes at the corners of the cart frame and secure using bolt A (M6x15 – 4 pcs). 10 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 11 Step 6. Put Slats (#21) on the 90° Table Supporting Frames and secure using bolt C (M6x50 – 8 pcs). TIGHTEN BOLTS. 11 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 12 Step 7. Attach Handle Frame Stabilizing Bar (#23) to the INSIDE of the Handle Frames using bolt A (M6x15 – 4 pcs). TIGHTEN BOLTS and NUTS. 12 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 13 Step 8. Attach Cart Support Frame Bracket (#22) to the INSIDE of the cart frame using bolt C (M6x50 – 8 pcs). TIGHTEN BOLTS and NUTS. 13 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 14 Step 9. Attach Grill Body Supporting Bracket (#9) using bolt A (M6x15 – 8 pcs). Adjust the attaching angle of brackets until they hold the grill body tightly. TIGHTEN BOLTS. 14 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 15 Step 10. Attach Lid Handle (#8) to the top lid and secure using nut D (M6 – 2 pcs). Then cover with cap nut F (M6 – 2 pcs). TIGHTEN NUTS. 15 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 16 Step 11. Put remaining parts into the grill in the following order – Ceramic Fire bowl (#2), Cast Iron Charcoal Grate (#4), Ceramic Fire Ring (#3), Chrome-Plated Cooking Grate (#5) 16 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 17 Step 12. Attach Cast Iron Damper (#6) to the top of the ceramic lid and secure using bolt B (M6x35 – 1 pc), flat washer G (6.5mm – 1 pc) and nut D (M6 – 1 pc). TIGHTEN NUT. 17 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 18 Step 13. Attach Thermometer (#7) to the ceramic grill lid using the washer and nut attached to the thermometer. TIGHTEN NUT. 18 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 19 Step 14. Put the Bottom Basket (#19) on the lower rack of the cart. Last step TIGHTEN ALL BOLTS and NUTS and the assembly is finished. 19 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 20: Operating The Ceramic Grill

    If food is excessively browned or flavored with smoke, wrap food in aluminum foil after the first few hours of smoking. This will allow food to continue cooking without further browning or smoke flavoring. 20 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 21: Grilling/Searing

    IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5. If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other 21 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 22: Flavoring Wood

    A recommended amount for the grill is 5 to 6 wood chunks or sticks. Experiment by using more wood for stronger smoke flavor or less wood for milder smoke flavor. 22 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 23: Regulating Heat

    If necessary, use your Charcoal Chimney Starter to light additional charcoal and/or wood and add to existing fire. WARNING Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns. 23 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 24: After Use Safety

    If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine grit emery cloth. Touch-up with a good quality high-temperature resistant paint. Never apply paint to the interior surface. Rust spots on the interior surface can 24 of 26 GR4030-014044 V2.2 - 20091223...
  • Page 25 Should you encounter any problem, need assistance with assembly, have questions about this product or have missing or defective parts, CALL US FIRST 1-888-922-2336 DO NOT return the product to the store. WE CAN HELP. Made in China 25 of 26 GR4030-014044 V2.2 - 20091223...

  • Page 26: Warranty

    Follow the Customer Service Representative’s instructions exactly. If a return is necessary, it must be packed carefully and shipped prepaid. Should you encounter any problem, CALL US FIRST. 1-888-922-2336 Do not return product to the store. WE CAN HELP. 26 of 26 GR4030-014044 V2.2 - 20091223...

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