Outdoor Gourmet BQ04022 User Manual
Outdoor Gourmet BQ04022 User Manual

Outdoor Gourmet BQ04022 User Manual

Lp gas barbecue grill

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The store where you made the purchase does not stock
parts for this
missing or damaged, please call Toll Free Help Line
Call us between 8:30 AM and 5:00 PM Central Time, Monday through Friday.
FOR YOUR SAFETY:
1. Read this Grill Guide before attempting to assemble or operate your grill.
2. Follow all safety instructions.
3. Check for leaks according to directions in this Grill Guide before operating your grill,
even if you purchased this grill assembled.
4. Keep this Grill Guide for future reference.
5. Contact 1-800-933-0527 should you need assembly assistance or have any questions.
THIS GRILL IS FOR OUTDOOR USE ONLY.
If stored indoors, then detach and leave propane cylinder outside.
Grill Guide
Model # BQ04022
LP Gas Barbecue Grill
STOP!
Missing A Part? No Need To
Go Back To The Store!
item.
If you need parts, whether they are
1-800-933-0527
1

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Summary of Contents for Outdoor Gourmet BQ04022

  • Page 1 5. Contact 1-800-933-0527 should you need assembly assistance or have any questions. THIS GRILL IS FOR OUTDOOR USE ONLY. If stored indoors, then detach and leave propane cylinder outside. Grill Guide Model # BQ04022 LP Gas Barbecue Grill STOP! Missing A Part? No Need To Go Back To The Store! item.
  • Page 2: Table Of Contents

    General Information and Instructions………………..……………………………..18 -27 Trouble Shooting Guide………………………………………………...27-28 Frequently Asked Questions…………………………………………….…………29 Write down here and keep for future reference Date of Purchase: _________________ BQ04022 Serial Number: ___________________ The serial number may be found on the placard located on the back of the grill...
  • Page 3: Safety Precautions

    National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. 3. This gas grill is intended for outdoor use only, and should not be used in a building, garage, or any other enclosed area.
  • Page 4: Limited Warranty

    This barbecue is warranted to the original consumer-purchaser that this product shall be free from defects in workmanship and materials for a period of 12 months under normal and reasonable use when assembled and operated according to this Grill Guide from date of purchase as follows: The manufacturer will, at its option, refinish or replace any product or part found to be defective...
  • Page 5: Assembly Instructions

    8.) The propane tank for this grill is sold separately. See the LP Gas and Cylinder Information later in this guide. WARNING Failure to follow warnings may result in property damage, serious bodily injury, or death. CAUTION Perform the Leak Test explained later in this Grill Guide before operating your grill. Assembly Instructions BQ04022...
  • Page 6 Electronic Igniter Heat Shield for Control Panel - Inner Heat Shield for Control Panel - Outter Control Panel Side Burner Cover BQ04022 Detail Parts List Side Burner Inner Frame Side Burner Grate Side Burner Cover Support Side Burner Electrode Side Burner Shelf Frame...
  • Page 7 BQ04022 Detail Parts List...
  • Page 8: Hardware List

    1. Cabinet Assembly…1PC 4. Side Shelf Assembly...1PC 7. A. Cooking Grate-Small…1PC B. Cooking Grate-Large…1PC 10. Condiment Basket…1PC Philips Head Bolt M6*5/8" Philips Head Bolt M6*3/8" Philips Head Bolt M6*2- 3/8" Philips Head Bolt M4*1/4" Spring Washer “S”-Hook Part List 2. Hood & Firebox Assembly..1PC 5.
  • Page 9 1-3 Insert 2 Standard Casters (5.B) into 2 Caster Caps (9) in the back legs of Cabinet Assembly (1). STEP 2 2-1 Use 4 Philips Head Bolts (B) and 4 Spring Washer (E) to attach Firebox Support (J) to Cabinet Assembly (1).
  • Page 10 STEP 3 3-1 Use 2 Philips Head Bolts M6 (K) to secure the Cylinder Support Ring (6) on the Right Side of the Cabinet. STEP 4 3-1 Loosen the 2 screws (B) on the front panel of Cabinet Assembly (1). Do not fully loose the screws.
  • Page 11 STEP 5 5-1 Place Hood & Firebox Assembly (2) on Firebox Support (J), as shown. STEP 6 6-1 Place Side Burner Assembly (3) over the top of the left legs of Cabinet and Firebox assembly.
  • Page 12 STEP 7 7-1 Attach the Side Burner (3) to the Cabinet and Firebox Assembly using 4 Philips Head Bolts (A) and 4 Spring washer (E) going from the inside of the Firebox and into the Side Burner Assembly as shown in Insert 1.
  • Page 13 Burner. STEP 10 10-1 Insert valve stem up through the hole in the side burner front panel from the back side. Using 2 Philips Head Bolts (D) to secure the valve stem from two sides of the control knob seat.
  • Page 14 STEP 11 11-1 Slide the side burner ignition wire over the side burner ignition connector as shown. STEP 12 12-1 Place the Heat Diffusers (8) inside the firebox. Ensure the long extension on the front of the Heat Diffusers (8) go into the appropriate holes at the front of the firebox.
  • Page 15 STEP 13 13-1 Insert the Cooking grate (7.A & 7.B) into the Firebox. STEP 14 14-1 Insert Warming Rack (12) into the side walls of the firebox and hood as shown. The “L” shaped wire will insert into holes in the sides of the firebox, and the straight wire will insert into holes in the sides of the hood.
  • Page 16 STEP 15 15-1 Insert the “S” Hooks (F) into the side of the Side Shelf Assembly (4) as shown. The smaller end insert into the Side Shelf Assembly (4) and the larger end will support many Barbecue Tools and Utensils. STEP 16 16-1 Unscrew the electronic igniter top.
  • Page 17 STEP 17 17-1 Pull the cylinder support up to the top of the cabinet. 17-2 Place the LP cylinder down into the tank support hole in the bottom panel. Ensure the valve faces towards the left panel or front of the cabinet. 17-3 Unhook the LP Cylinder Support Ring as shown.
  • Page 18: Operation

    2. Children should never use your gas grill. Keep younger children and pets away when in use. 3. Only use your gas grill outside in a well-ventilated area. Never use indoors in any building, garage, shed, or under any type of flammable canopy or overhang.
  • Page 19: Lp Cylinder Filling And Exchange

    1. The gas supply must be turned off at the LP-gas supply cylinder when this outdoor cooking gas appliance is not in use. 2. Storage of this gas grill indoors is permissible only if the cylinder is disconnected and removed from the gas grill.
  • Page 20: Regulator And Lp Cylinder Connections

    TRANSPORTATION AND STORAGE 1. Always use the Safety Cap when transporting or storing your cylinder. 2. Do not store in a building, garage, or other enclosed area. 3. Always store your cylinder outside. 4. Store out of reach of children. 5.
  • Page 21 Q.C.C.1 Type 1 Connector 1. Do not connect this grill to any unregulated sources of propane. 2. Before each use, check the gas hose for excessive abrasion or wear, or cuts. Replace a hose assembly showing those signs with the hose assembly specified in the parts list before using the grill.
  • Page 22: For Your Safety

    1. Minimum clearance from sides and back of unit to adjacent combustible construction below top of unit, 24 inches (60 cm) from sides and 24 inches (60 cm) from back. 2. Do not locate this outdoor cooking gas appliance under overhead-unprotected combustible surfaces.
  • Page 23 LIGHTING THE MAIN BURNERS USING ELECTRONIC IGNITION 1. Open the lid. 2. Ensure all burner control knobs are in the “Off” position. 3. Turn on the LP gas by turning the hand wheel on the cylinder valve. 4. Turn one burner control knob marked with an igniter flame “ 5.
  • Page 24: Cleaning Your Grill

    In addition, the following products and naturally occurring substances in the outdoors will damage all stainless steel finishes. Use caution so that they do not come in contact with your Gas Grill. Immediately wash them off and dry the stainless steel should they ever come in contact with your Gas Grill. This includes, but is not limited to, Pool Chemicals (chlorine and bromine), Lawn Fertilizer, Ice Melting Salts, Sea or Salt Water, Urine, Bird Droppings, and Tree Sap.
  • Page 25: Cleaning The Burners

    Screw the igniter top back into place. GRILL STORAGE 1. Clean your grill before storage. 2. Storage of a gas grill indoors is permissible only if the cylinder is disconnected and removed from the gas grill. 3. Cover the grill.
  • Page 26: Grilling With Your New Grill

    Remain vigilant when grilling using this method, as it’s easy to overcook. INDIRECT – how most food is cooked on a gas grill Indirect cooking is used for foods that take longer to cook, including large cuts of meat such as roasts. It’s also used for cooking more delicate food that can dry out quickly such as fish and poultry, for fattier foods to reduce flare-ups, and when grilling using a roasting pan or aluminum foil.
  • Page 27: Trouble Shooting Guide

    5. Keep similar size portions together so that they cook more evenly. 6. Generally speaking, the more food on the grill, the longer the cooking time. 7. Be aware when using the Direct cooking method, as food can easily become overcooked, burned, or dry out. Food may require more turning, or sometimes, may need to be moved off the flame.
  • Page 28: Excessive Flare-Ups

    2.) Your excessive fuel flow valve has tripped, thereby reducing the flow of gas. Turn off all burners, wait 30 seconds, and relight grill. If problem persists, turn off all burners. Disconnect regulator from tank. Wait 10 minutes. Reconnect regulator and leak test. Slowly turn on LP tank and relight grill. Other ways the flow limiting device can be activated include a.
  • Page 29: Frequently Asked Questions

    Can I convert my gas grill from one fuel source to another? No. Your gas grill is manufactured to specific standards developed by CSA and ANSI for your safety and grilling performance for either LP or Natural Gas. We do not offer conversion kits nor do we recommend you change the fuel type.

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