Cleco 5 Series Manual
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Cleco 5 Series Manual

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Parts Manual
823026
04/20/2011
Tool Series
5
Rotation
-- = Non-Reversible
R = Reversible
BR = Button Reversible
Tool Type
N = Nutrunner
Clutch Designation
---- = Stall Type
A = Clecomatic
C = Rolling Impulse
Handle Style
L = Lever
Gear Train Designation
2
10
7
17
Generation
-- = First
B = Second, etc.
Angle Terminations
C
F
Output Drive
2 = 1/4"
3 = 3/8"
24 = 5/16-24B Spindle Internal Thread
For additional product information visit our website at http://www.apextoolgroup.com
5
XX
N
25
174
104
254
H
X
L
-
XXX
28 = 1/4-28B Spindle Internal Thread
Q = Quick Change Chuck
M = .25 Magnetic
5 Series
Nutrunners
X
X
-
XX

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Summary of Contents for Cleco 5 Series

  • Page 1 Parts Manual 823026 04/20/2011 5 Series Nutrunners Tool Series Rotation -- = Non-Reversible R = Reversible BR = Button Reversible Tool Type N = Nutrunner Clutch Designation ---- = Stall Type A = Clecomatic C = Rolling Impulse Handle Style...

  • Page 2: Safety Recommendations

    Some individuals may be susceptible to disorders of the hands and Cleco nutrunners are designed to operate on 90 psig (6.2 bar) arms when performing tasks consisting of highly repetitive motions maximum air pressure. If the tool is properly sized and applied, and/or exposure to extended vibration.
  • Page 3 Safety Recommendations toms of tingling, numbness, blanching of fingers, clumsiness or Work gloves with vibration reducing liners and wrist supports are weakened grip, nocturnal pain in the hand, or any other disorder of available from some manufacturers of industrial work gloves. Tool the shoulders, arms, wrists, or fingers is advised to consult a wraps and grips are also available from a number of different physician.

  • Page 4: Operation

    OPERATING INSTRUCTIONS READ SAFETY RECOMMENDATIONS BEFORE Operational check: Grip tool securely and be prepared CONNECTING TOOL. to counteract stall torque in case clutch is improperly adjusted. OPERATION AIR SUPPLY The Clecomatic Nutrunner is an automatic shutoff tool. Accurate torque is achieved by setting the Clecomatic The tool is designed to operate at 90 psig (6.2 bar) air clutch to the desired torque.
  • Page 5 SERVICE INSTRUCTIONS ball retainer 203573, and four (4) steel balls 842161, may DISASSEMBLY - GENERAL (All Models) now be removed from the clutch spindle. Clamp the angle head in a soft-jawed vise and using a GEAR TRAIN DISASSEMBLY wrench unscrew the angle head adaptor (left hand threads). Clamp the flats on the backhead in the vise and using , &...

  • Page 6: Clutch Reassembly

    SERVICE INSTRUCTIONS REASSEMBLY — GENERAL IMPORTANT: During reassembly of the complete tool, the .0015" (.038mm) gear case should be tightened to the handle to 20 ft. lbs. Clearance (27Nm). Wrenches can be ordered for performing this task on page 7. All parts should be washed in a solvent and inspected for damage or wear.

  • Page 7: Trip Rod Sizing

    SERVICE INSTRUCTIONS RIGHT ANGLE HEAD REASSEMBLY TRIP ROD SIZING On the "C" and "F" head, slide needle bearing on pinion and Tighten the clutch housing until the motor starts, continue press needle bearing into housing to a depth of 1.050" tightening 3/4 to 1 complete turn then measure the gap (26.6mm) from the shoulder of housing the ball bearing sets between the bottom of clutch housing and shoulder of gear...
  • Page 8 "C" RIGHT ANGLE HEAD PARTS LIST "C" RIGHT ANGLE HEAD PART NO. NAME OF PART QTY. 847846 202000 Angle Head (incl. 864964) .002" 614263 Clutch Model Only 202001 Bearing Plug .005" 863216 869434 812901 845835 .010" 614264 202002 Gear Bushing 202003 Pinion 202004...
  • Page 9 "H" RIGHT ANGLE HEAD ANGLE HEAD ADAPTER .002" 614263 STALL TOOLS AND DOUBLE REDUCTION .005" 863216 869679 .010" 614264 617600 847846 869676 864964 Clutch Model Only 869434 869027 845845 869029 869031 3/8' SQ. DR. 844013 844014 844016 1/4" INTERNAL HEX MAGNETIC SPINDLE 869039 1/4-28 THD.
  • Page 10 2ND REDUCTION GEAR TRAIN 104, 174, 254 203623 844111 203624 869135 PARTS LIST — 2ND REDUCTION GEAR TRAIN Qty. Name of Part Part No. Idler Gear 203623 Spider 203624 Idler Gear Pin 844111 Gear Case 869135 The complete gear train can be purchased using part no. —...
  • Page 11 5 NUTRUNNER CLECOMATIC CLUTCH FOR 104, 174, 254 619017* 847095* 203584* 203626* 203580 Blue 863455 863455 203579 Green 869140 847104 203575 White 869123 203578 Yellow 203573 203589 203625 203572 869424 617226 869112 203612 203585 842161 203613 869149 842980 203574 PARTS LIST — 5 NUTRUNNER CLECOMATIC CLUTCH FOR 104, 174, 254 Qty.
  • Page 12 5 NUTRUNNER CLECOMATIC CLUTCH 869423 203584 203581 203580 Blue 863455 863455 203579 Green 869140 847104 203575 White 869123 203578 Yellow 203589 203573 203571 203572 869424 617226 869112 203612 203585 842161 203613 869149 842980 203574 PARTS LIST — 5 NUTRUNNER CLECOMATIC CLUTCH Qty.
  • Page 13 5 ROLLING IMPULSE CLUTCH 869423 20358 203581 203580 Blue 863455 863455 203579 Green 869140 847104 203575 White 869123 203578 Yellow 203604 203571 203589 842161 203573 842980 869149 203574 PARTS LIST — 5 ROLLING IMPULSE CLUTCH Part No. Name of Part Part No.

  • Page 16: All Others

    5 MOTORS 203546 -2, -10, -104 Rev. 847548 Non-Rev. 863036 203545 -7, -25, -254 203547 -17, -174 203506 203615 844897 842768 842768 203506 All Others 203586 203641 203504 203721 Button Rev. PARTS LIST — 5 MOTORS Part No. Name of Part Qty.
  • Page 17 5 CLECOMATIC REVERSIBLE Optional LEVER HANDLE RNAL Piped Away Exhaust Deflector 203632 865777 203528 847808 203519 203643 203532 203526 847710 869786 203527 812962 203520 203523 203522 203518 203525 863598 203530 844308 203521 203529 203524 PARTS LIST — 5 CLECOMATIC REVERSIBLE LEVER HANDLE Part No.
  • Page 18 5 CLECOMATIC Optional NON-REVERSIBLE LEVER Piped Away HANDLE NAL Exhaust Deflector 203632 865777 203528 847808 203642 203519 203532 847710 869786 203520 203591 203518 203523 203522 203525 863598 203530 844308 203521 203529 203524 PARTS LIST — 5 CLECOMATIC LEVER NON-REVERSIBLE HANDLE Part No.
  • Page 19 5 STALL REVERSIBLE Optional LEVER HANDLE RNL Piped Away Exhaust Deflector 203632 865777 203528 847808 203519 203643 203633 203526 847710 869786 203527 812962 203520 203523 203522 863598 203518 844308 203521 203530 203524 PARTS LIST - 5 STALL REVERSIBLE LEVER HANDLE Part No.
  • Page 20 5 STALL NON-REVERSIBLE LEVER HANDLE NL Optional Piped Away Exhaust Deflector 203632 865777 203528 847808 203642 203519 203633 847710 869786 203520 203591 203518 203523 203522 863598 203530 844308 203524 203521 PARTS LIST- 5 STALL NON-REVERSIBLE LEVER HANDLE Part No. Name of Part Qty.
  • Page 21 5 CLECOMATIC BUTTON REVERSIBLE Optional LEVER HANDLE BRNAL Piped Away Exhaust Deflector 203632 865777 203528 869786 847808 613374 203519 203520 863296 203720 869137 203555 Opt. Locking 203722 Std. Non-Locking 203523 203522 203518 203525 863598 203530 844308 203521 203529 203524 PARTS LIST — 5 CLECOMATIC BUTTON REVERSIBLE LEVER HANDLE Part No.
  • Page 22 Tool Components Tightening Techniques 5 Series Right Angle Nutrunners 2, 7, 10, 17 & 25 Gear Trains Clamp angle head in vise using bushing. Tighten all other components before posi- tioning angle head relative to throttle lever. Place 203804 wrench in adjustment slot of clutch housing. Tighten clutch housing and angle head to 10ft-lbs (13.5 Nm).
  • Page 23 Tool Components Tightening Techniques 5 Series Right Angle Nutrunners 104, 174 & 254 Gear Trains Clamp angle head in vise using bushing. Tighten all other components before posi- tioning angle head relative to throttle lever. Place open end or adjustable wrench on hex of adapter and tighten angle head to 10ft-lbs (13.5 Nm).

  • Page 24: Sales & Service Centers

    Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group...

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