2. Measure:
clutch plate warpage
(with a surface plate and thickness gauge
1 )
Out of specification
plates as a set.
Clutch plate warpage limit
Less than 0.1 mm
CHECKING THE CLUTCH SPRINGS
The following procedure applies to all of the
clutch springs.
1. Check:
clutch spring
Damage
set.
2. Measure:
clutch spring free length
Out of specification
springs as a set.
Clutch spring free length
20.5 mm
<Limit>: 19.5 mm
CHECKING THE CLUTCH OUTER CASE
1. Check:
clutch outer case dogs
Damage/pitting/wear
outer case dogs or replace it.
NOTE:
Pitting on the clutch housing dogs will cause er-
ratic clutch operation.
CHECKING THE CLUTCH CENTER SLEEVE
1. Check:
clutch center sleeve splines
Damage/pitting/wear
center sleeve.
NOTE:
Pitting on the clutch sleeve splines will cause er-
ratic clutch operation.
4 - 36
CLUTCH
Replace the clutch
Replace the clutch springs as a
Replace the clutch
Deburr the clutch
Replace the clutch