Matrix U3x-01 Service Manual
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Matrix U3x-01 Service Manual

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U 3 x - 0 1 B i k e
S e R V i C e M A N U A l

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Summary of Contents for Matrix U3x-01

  • Page 1 U 3 x - 0 1 B i k e S e R V i C e M A N U A l...

  • Page 3: Table Of Contents

    TABle of CoNTeNTS CHAPTeR 1: SeRiAl NUMBeR loCATioN ..............CHAPTeR 2: iMPoRTANT SAfeTy iNSTRUCTioNS Read and Save These Instructions ................2 Electrical Requirements .................... 2 CHAPTeR 3: PReVeNTATiVe MAiNTeNANCe Recommended Cleaning Tips ................... 3 Check for Damaged Parts ..................3 Care and Maintenance Instructions ................
  • Page 4 Front Stabilizer Replacement ..................41 8.20 Testing the Bike ....................... 42 CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe U3x-01 Bike Specifications ..................43 Fasteners and Assembly Tools .................. 44 Assembly Instructions ....................45 Adjusting the Pedal Straps and Seat ................. 51 Leveling the Bike ......................

  • Page 5: Chapter 1: Serial Number Location

    CHAPTeR 1: SeRiAl NUMBeR loCATioN 1.1 SeRiAl NUMBeR loCATioN A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.

  • Page 6: Chapter 2: Important Safety Instructions

    To ensure proper use of the Matrix U3x-01 Bike, make sure that all CAUTioN! Any changes or modifications to this equipment users read this manual. Remind the users that before undertaking any fitness program, they should obtain complete physical could void the product warranty.

  • Page 7: Chapter 3: Preventative Maintenance

    Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon * Wipe seats, pedals, console, heart rate grips, and the handlebar clean request or in the field if proper arrangements are made.

  • Page 8: Care And Maintenance Instructions

    CHAPTeR 3: PReVeNTATiVe MAiNTeNANCe 3.3 CARe AND MAiNTeNANCe iNSTRUCTioNS DAily MAiNTeNANCe iTeMS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items 1) Look and listen for loose fasteners, unusual noises, and any performed on a scheduled basis.

  • Page 9: Chapter 4: Console Overlay And Workout Description

    CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN 4.1 CoNSole DeSCRiPTioN PROGRAM KEYS: Simple program selection buttons make Matrix bikes easy to use. The bike features eight programs. START / QUICK START: One touch Quick Start and Start any time during preference selection.

  • Page 10: Workout Setup Steps - Manual

    CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN 4.2 WoRkoUT SeTUP STePS - MANUAl 4.4 WoRkoUT SeTUP STePS - leVel BASeD QUICK START ROLLING HILLS - Press to immediately begin a workout. - The Rolling Hills program is a level based Workout, resistance level, and time will automatically go to default program that automatically adjusts the resistance level to simulate settings.

  • Page 11: Workout Setup Steps - Fitness Test

    CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN 4.5 WoRkoUT SeTUP STePS - fiTNeSS TeST FITNESS TEST -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 result. It is based on power output according to ACSM standards and was developed by the Cooper Institute© (www.cooperinstitute.org). User RPMs must remain between 60-80 RPM during the test.

  • Page 12: Workout Setup Steps - Target Heart Rate

    4.7 WoRkoUT SeTUP STePS - CoNSTANT WATTS TARGET HEART RATE CONSTANT WATTS - The Matrix U3x-01 Bike comes with - Constant Watts is a unique program standard digital contact heart rate sensors and are POLAR telemetry that allows you to vary your cadence or RPM and the bike's compatible.

  • Page 13: Chapter 5: Manager Mode

    CHAPTeR 5: MANAgeR MoDe 5.1 USiNg MANAgeR MoDe The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press and hold down the UP and DOWN LEVEL keys. Continue to hold down these two keys until the display reads Manager Mode and hit SELECT (Figure A).

  • Page 14: Manager Mode Overview

    CHAPTeR 5: MANAgeR MoDe 5.2 MANAgeR MoDe oVeRVieW CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Maximum Time 95 min 10 min 95 min Sets the total run time of any program. Default Time 20 min 10 min Maximum Workout time when GO is pressed or when no time is selected Time during program set up.

  • Page 15: Chapter 6: Engineering / Service Mode

    CHAPTeR 6: eNgiNeeRiNg / SeRViCe MoDe 6.1 eNgiNeeRiNg / SeRViCe MoDe oVeRVieW To enter Engineering or Service Mode, hold the UP and DOWN LEVEL keys for 3 seconds until Manager Mode appears on the middle LED display. Press the UP or DOWN LEVEL key to scroll between the different Engineering and Service Modes. eNgiNeeRiNg MoDe This mode is for factory settings only.

  • Page 16: Chapter 7: Troubleshooting

    CHAPTeR 7: TRoUBleSHooTiNg 7.1 eleCTRiCAl DiAgRAMS...
  • Page 17 CHAPTeR 7: TRoUBleSHooTiNg 7.1 eleCTRiCAl DiAgRAMS...
  • Page 18 CHAPTeR 7: TRoUBleSHooTiNg 7.1 eleCTRiCAl DiAgRAMS P01 CoNSole CABle P03 PUlSe SeNSoR WiRe...

  • Page 19: Troubleshooting - Keypad Issues

    CHAPTeR 7: TRoUBleSHooTiNg 7.2 TRoUBleSHooTiNg - keyPAD iSSUeS All oR SoMe of THe fUNCTioN keyS Do NoT ReSPoND PoSSiBle CAUSeS: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The console is damaged. SolUTioN: 1) Check the connections of the keypad at the UCB.

  • Page 20: Troubleshooting - Resistance Issues

    CHAPTeR 7: TRoUBleSHooTiNg 7.3 TRoUBleSHooTiNg - ReSiSTANCe iSSUeS HigH oR No ReSiSTANCe PoSSiBle CAUSeS: 1) The console cable is damaged or not properly plugged in. 2) The Upper Control Board is damaged. 3) The Generator is damaged. 4) The Lower Control Board is damaged. SolUTioN: 1) Check the console cable connections at the UCB and LCB.

  • Page 21: Troubleshooting - Pedal Slipping

    CHAPTeR 7: TRoUBleSHooTiNg 7.4 TRoUBleSHooTiNg - PeDAlS SliPPiNg PeDAlS SliPPiNg PoSSiBle CAUSeS: 1) The belt tension is not enough. 2) The one way bearing is damaged. SolUTioN: 1) Remove the covers and check the belt tension. a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole. b.

  • Page 22: Troubleshooting - Console Issues

    CHAPTeR 7: TRoUBleSHooTiNg 7.6 TRoUBleSHooTiNg - CoNSole iSSUeS No DiSPlAy oN THe CoNSole oR THe CoNSole iS DiM PoSSiBle CAUSeS: 1) The console cable is damaged or not properly connected. 2) Poor connection to the terminals on the console. 3) The console is damaged. 4) The generator is damaged.

  • Page 23: Troubleshooting - No Rpm Reading

    CHAPTeR 7: TRoUBleSHooTiNg 7.7 TRoUBleSHooTiNg - No RPM ReADiNg No RPM iS DiSPlAyeD DURiNg exeRCiSe PoSSiBle CAUSeS: 1) The console cable is damaged or not properly connected. 2) The console is damaged. 3) The lower control board is damaged. SolUTioN: 1) Remove the console and check to see if the console cable is connected properly.

  • Page 24: Troubleshooting - Heart Rate Issues

    CHAPTeR 7: TRoUBleSHooTiNg 7.8 TRoUBleSHooTiNg - HeART RATe iSSUeS HeART RATe fUNCTioN DoeS NoT WoRk oR iS ReADiNg iNCoRReCTly PoSSiBle CAUSeS: 1) The chest strap being used is not making good contact with the user's chest. 2) The chest strap is at a low battery status. 3) The chest strap is damaged.

  • Page 25: Chapter 8: Part Replacement Guide

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.1 CoNSole RePlACeMeNT 1) Remove the 4 screws holding the console to the frame (Figure A). 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). 3) Reinstall the wire connections to the new console. 4) Carefully push the wires into the console and mast until they are clear of the console / mast connection and attach the console to the mast using the 4 screws.

  • Page 26: Heart Rate Handlebar Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.2 HeART RATe HANDleBAR RePlACeMeNT 1) Remove the 2 screws holding on the handlebar cover (Figures A & B). 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C). 3) Carefully pull the wires from the console mast until the connectors are showing, and then disconnect the 3 wires from the handlebar and remove the defective handlebar (Figure D).

  • Page 27: Heart Rate Grip Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.3 HeART RATe gRiPS RePlACeMeNT 1) Remove the 3 screws holding the HR grip together (Figure A). 2) Pull the 2 halves of the HR grip apart (Figure B). 3) Disconnect the black wire and remove the lower portion of the HR grip (Figure C). 4) Disconnect the red wire and level button and remove the upper portion of the HR grip (Figure D).

  • Page 28: Cup Holder Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.4 CUP HolDeR RePlACeMeNT 1) Locate the cup holder on the back of the console (Figure A). 2) Pull up and remove the cup holder (Figure B). 3) Reverse Steps 1-2 to install a new cup holder. figURe A figURe B...

  • Page 29: Console Keypad / Overlay Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.5 CoNSole keyPAD / oVeRlAy RePlACeMeNT 1) Remove the console as outlined in Section 8.1. 2) Remove the back cover of the console (Figure A). 3) Unplug and remove the faulty overlay (Figure B). 4) Clean the console area with alcohol to remove any left over adhesive (Figure C). 5) Remove the protective film over the display window of the overlay (Figure D).
  • Page 30 CHAPTeR 8: PART RePlACeMeNT gUiDe 8.5 CoNSole keyPAD / oVeRlAy RePlACeMeNT - CoNTiNUeD figURe e figURe f figURe g figURe H figURe j figURe i...

  • Page 31: Console Mast Removal

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.6 CoNSole MAST ReMoVAl 1) Remove the console as outlined in Section 8.1. 2) Remove the HR handlebars as outlined in Section 8.2. 3) Lift up the rubber boot at the bottom of the console mast (Figure A), and remove the 4 screws holding the console mast to the frame (Figure 4) Pull the wires out the bottom of the console mast and remove the mast (Figure C).

  • Page 32: Seat Pad Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.7 SeAT PAD RePlACeMeNT 1) Remove the 4 screws holding the seat pad to the seat post (Figure A). 2) Lift the seat pad away from the seat post (Figure B). 3) Reverse Steps 1-2 to install a new seat pad. figURe A figURe B...

  • Page 33: Seat Post Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.8 SeAT PoST RePlACeMeNT 1) Remove the seat adjustment pin (Figure A). 2) Pull the seat post upward until the stem comes away from the frame (Figure B). 3) Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad (Figure C). 4) Reverse Steps 1-3 to install a new seat post.

  • Page 34: Seat Post Insert Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.9 SeAT PoST iNSeRT RePlACeMeNT 1) Remove the seat adjustment pin (Figure A). 2) Pull the seat post upward until the stem comes away from the frame and set it aside (Figure B). 3) Remove the rubber boot that rests at the bottom of the seat post (Figure C). 4) Grab the lip of the seat post insert and remove it from the seat post (Figure D).

  • Page 35: Pedal Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.10 PeDAl RePlACeMeNT 1) Use a 15 mm wrench to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise). 2) Remove the pedal (Figure B).

  • Page 36: Shrouds Removal

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.11 SHRoUDS ReMoVAl 1) Remove the pedals as outlined in Section 8.10. 2) Remove the seat adjustment pin (Figure A). 3) Remove the seat post and seat post boot (Figures B & C). 4) Remove the 13 screws holding the left shroud in place (Figure D). 5) Remove the 13 screws holding the right shroud in place (Figure E).

  • Page 37: Lower Control Board Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.12 loWeR CoNTRol BoARD RePlACeMeNT 1) Remove the shrouds as outlined in Section 8.11. 2) Remove the 3 screws holding the cover onto the lower board and remove the cover (Figure A). 3) Disconnect the 3 wire connections to the lower board (Figure B). 4) Remove the 2 screws holding the lower board to the frame (Figure C), and remove the lower board.

  • Page 38: Drive Belt Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.13 DRiVe BelT RePlACeMeNT 1) Remove the right side shroud as outlined in Section 8.11. 2) Pull up on the tension assembly and walk the belt off of the pulley (Figure A). 3) Remove the belt (Figure B). 4) Reverse Steps 1-3 to install a new drive belt.

  • Page 39: Generator Belt Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.14 geNeRAToR BelT RePlACeMeNT 1) Remove the shrouds as outlined in Section 8.11. 2) Loosen the nuts holding the Generator to the frame (Figure A), and remove the nuts putting tension on the Generator belt (Figure B). 3) Once the tension has been removed, the Generator belt can be walked off of the pulley (Figure C).

  • Page 40: Generator Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.15 geNeRAToR RePlACeMeNT 1) Remove the shrouds as outlined in Section 8.11. 2) Remove the nuts holding the Generator to the frame (Figure A), and remove the nuts putting tension on the Generator belt (Figure B). 3) Once the tension has been removed, the Generator belt can be walked off of the pulley (Figure C).

  • Page 41: Pulley Axle Set Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.16 PUlley Axle SeT RePlACeMeNT 1) Remove the shrouds as outlined in Section 8.11. 2) Remove the drive belt as outlined in Section 8.13. 3) Loosen the nuts holding the Generator to the frame (Figure A), and remove the nuts putting tension on the Generator belt (Figure B). 4) Once the tension has been removed, walk the Generator belt off of the pulley (Figure C).
  • Page 42 CHAPTeR 8: PART RePlACeMeNT gUiDe 8.16 PUlley Axle SeT RePlACeMeNT - CoNTiNUeD figURe e figURe D figURe g figURe f...

  • Page 43: Crank Axle Set Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.17 CRANk Axle SeT RePlACeMeNT 1) Remove the shrouds as outlined in Section 8.11. 2) Pull up on the tension assembly and walk the drive belt off of the pulley (Figure A). 3) Remove the drive belt (Figure B). 4) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure C).

  • Page 44: Rear Stabilizer Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.18 ReAR STABilizeR RePlACeMeNT 1) Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame (Figure A). 2) Remove the rear stabilizer (Figure B). 3) Reverse Steps 1-2 to install a rear stabilizer. figURe A figURe B...

  • Page 45: Front Stabilizer Replacement

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.19 fRoNT STABilizeR RePlACeMeNT 1) Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame (Figure A). 2) Remove the front stabilizer (Figure B). 3) Reverse Steps 1-2 to install a new front stabilizer. figURe A figURe B...

  • Page 46: Testing The Bike

    CHAPTeR 8: PART RePlACeMeNT gUiDe 8.20 TeSTiNg THe Bike oNCe THe UNiT oR RePlACeMeNT PART iS fUlly iNSTAlleD AND ASSeMBleD AND PRoPeRly PlACeD oN THe flooR, USe THe folloWiNg iNSTRUCTioNS To SeTUP AND TeST THe MACHiNe: 1) Check that the console is set for bike. a.

  • Page 47: Chapter 9: Bike Specifications And Assembly Guide

    CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.1 U3x-01 Bike SPeCifiCATioNS SPeCifiCATioNS Display Type Dot-Matrix LED Programs Manual, Rolling, Intervals, Fat Burn, Random, Fitness Test, Target HR, Constant Watts Resistance Levels Coaxial Cable Connection AC TV Power Connection Monitor Mount...

  • Page 48: Fasteners And Assembly Tools

    CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.2 fASTeNeRS AND ASSeMBly ToolS QUANTITY PART SKETCH DESCRIPTION NOTES 4 MM ALLEN WRENCH PURPLE 5MM ALLEN WRENCH PURPLE 6 MM ALLEN WRENCH PURPLE OPEN END WRENCH (15 & 17MM) PURPLE #2 PHILLIPS SCREWDRIVER PURPLE HEX HEAD SCREW (M8 X 25L) WHITE...

  • Page 49: Assembly Instructions

    CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.3 ASSeMBly iNSTRUCTioNS AfTeR THeSe ASSeMBly STePS ARe CoMPleTe, Be SURe To SeTUP AND TeST THe UNiT AS oUTliNeD iN SeCTioN 8.20. STeP 1...
  • Page 50 CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STeP 2...
  • Page 51 CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STeP 3...
  • Page 52 CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STeP 4...
  • Page 53 CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STeP 5...

  • Page 54: Final Assembly

    CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD fiNAl ASSeMBly...

  • Page 55: Adjusting The Pedal Straps And Seat

    It should be possible to pedal without locking the knees or shifting in the seat. The Matrix U3x-01 Bike features a vertical ratchet seat adjustment system, which makes it easy and safe to change the height of the seat quickly.

  • Page 56: Leveling The Bike

    CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.5 leVeliNg THe Bike STABILIZING THE MATRIX U3X-01 BIKE After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.

  • Page 57: Tv Installation Instructions

    3) Remove the Matrix Logo plate from the front of the console mast (Figure B). 4) Pull the coax and TV power wires through the hole in the front of the console mast. NOTE: You may need to remove the console to get these wires fished through the hole in the front of the console mast.
  • Page 58 CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.6 TV iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD figURe C figURe D figURe f figURe e figURe g figURe H...
  • Page 59 CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.6 TV iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD figURe i figURe j figURe l figURe k figURe M figURe N...
  • Page 60 CHAPTeR 9: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 9.6 TV iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD figURe o figURe P figURe q figURe R...
  • Page 61 NoTeS...
  • Page 62 M ATRix fiTN eS S Sy S TeM S C o R P. 1610 LANDMARK DRIV E C OTTAGE GR O VE WI 535 27 U S A w w w. m a t r i x f i t n e s s . c o m TOLL FREE 866.693.4863 FA X 6 08.

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