Assemble The Pushrods; Install The Pushrods - Hobbico BrightStar 40 AWARF Manual

completely around the wing over the joint. A small
amount of pressure should be applied to make a
smooth seam.
Check the aileron hinge
D 16. Gently tug on each of the ailerons at each hinge
location. If any of the hinges are loose, reglue them as
described here. First, flex the surface all the way one
direction (DO NOT REMOVE THE AILERON).
Apply 5 drops of thin CA onto each hinge.
NOTE: Do not use CA accelerator as the CA must
"wick" into the slot. Use a paper towel to absorb any
excess glue. Wait a few minutes for the glue to cure,
then flex the surface the other direction and glue the
other side of the hinges in the same manner. Finally,
flex the surface back and forth several times to free up
the aileron.
Install the aileron control horns
D 17. Thread the aileron control horns onto the torque
rods until there is 3/4" (19mm) of torque rod between
the wing and control horns.

Assemble the pushrods

D 18. Locate two plastic clevises and two 8 (203mm)
aileron pushrods. Thread the clevises onto the
threaded end of the pushrods until the rod protrudes
between the clevis forks 1/16".

Install the pushrods

D 19. Attach the pushrods to the aileron control horns.
Press the forks of the clevis together until they snap
into place.
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