kozy heat #CSK-29-V Installation And Operation Manual
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kozy heat #CSK-29-V Installation And Operation Manual

kozy heat #CSK-29-V Installation And Operation Manual

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HUSSONG MANUFACTURING CO., INC.
CHASKA 29-MILLIVOLT
Model #CSK-29-MV
Direct Vent Gas Fireplace Insert
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • CSK-29-MV
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
in
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.
Report No.: 0216GN047S • Rev. 01, January 2015
Installation and
Operation Manual
Portland
Oregon USA
US

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  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. CHASKA 29-MILLIVOLT Model #CSK-29-MV Direct Vent Gas Fireplace Insert WARNING: Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    5.4 Electrical Wiring ................14 14.1 Fans ....................30 6.0 INSTALLATION ................ 15 14.2 Vent System ..................30 6.1 Kozy Heat #816-CL Co-Linear Vent System ......15 14.3 Glass Assembly ................30 6.2 Remove Air Duct ................16 15.0 REPLACEMENT PARTS LIST ..........31 6.3 Run Vent System ................16 LIMITED WARRANTY ..............

  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch Laboratory: OMNI-Test Laboratories in Portland, Oregon (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL Standards: OBSTRUCTIONS”.

  • Page 8: Specifications

    28” X 38” Arched shroud (1 pc.) 2.1.1.2 Approved Vent Systems Kozy Heat #816-CL co-linear vent system For use with minimum 6” x 8” I.D. masonry or 7” I.D. Class A metal chimneys; includes 12 ft. (3.66 m) compressed, expandable co- linear 3”...

  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions Table 2.1, Physical Dimensions Description Height Width Back Width Depth Back Height Back to Gas Front to Vent Back to Vent Line Access Center Center Inches 19-1/4 18-7/8 14-1/2 14-1/8 7-3/16 8-7/8 5-5/8 Millimeters ⁄ ” (479mm) ½...

  • Page 10: Part Assembly Overview

    2.4 Part Assembly Overview WARNING: Failure to position these parts in accordance with these diagrams, or failure to use only specified approved parts with this appliance, may result in property damage or personal injury. Figure 2.2, Proper Positioning of CSK-29-MV (Exploded View) Table 2.2, Field-Assembled Parts Fireplace insert Fan kit...

  • Page 11: Safety Barriers

    2.5 Safety Barriers WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

  • Page 12: Existing Fireplace Requirements

    3.0 EXISTING FIREPLACE REQUIREMENTS 3.1 Appliance Placement 3.2.2 Chimney Specifications Considerations WARNING: Any chimney clean-outs must fit properly. This fireplace insert is to be installed into a solid fuel masonry WARNING: Due to high surface temperatures, the fireplace or factory built non-combustible fireplace that has been insert should be located out of traffic and away from furniture installed in accordance with the national, provincial, state, and and draperies.

  • Page 13: Termination Location

    4.0 TERMINATION LOCATION 4.1 Vent Termination Clearances WARNING: This appliance must not share or be connected to a chimney flue serving any other appliance. • Approved vent caps require 12 in (305mm) clearance to intersecting walls, overhangs or eaves as verified by test. APPROVED VENT CAP MINIMUM...

  • Page 14: Installation Preparation

    5.0 INSTALLATION PREPARATION NOTE: This gas fireplace insert is approved for installation in masonry and factory-built solid fuel burning fireplaces. ATTENTION: Any removed parts must be capable of re- installation if this insert is ever removed. Removal of rivets or screws is acceptable.

  • Page 15: Installation

    6.0 INSTALLATION 6.1 Kozy Heat #816-CL Co- Slide the combustion air intake pipe (the end without a collar) over termination cap collar (A). Secure to termination cap (E) Linear Vent System with provided (3) self-tapping screws (D). IMPORTANT: Proper operation of this insert requires the exhaust...

  • Page 16: Remove Air Duct

    Set termination cap into position as instructed by vent system manufacturer’s installation manual. OPTIONAL Kozy Heat #816-CL: Secure termination cap to existing chimney with 2 in (50 mm) self-tapping screws and anchor straps (provided) through the pilot holes, located on the sides of the termination cap.

  • Page 17: Connect Vent Pipe To Air Duct

    6.4 Connect Vent Pipe to Air Duct 6.5 Place and Secure Appliance IMPORTANT: Proper operation of this appliance requires Slide the gas fireplace insert into existing fireplace opening exhaust and combustion air pipes to be connected to the until the channels on top of the appliance are aligned with correct collar, on both the termination kit and the gas fireplace the air duct.

  • Page 18: Gas Line Connection

    7.0 GAS LINE CONNECTION 7.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

  • Page 19: Facing And Finishing

    8.0 FACING AND FINISHING 8.1 Clearances to Combustibles COMBUSTIBLE MANTEL 45˚ 12” (305mm) 10” (254mm) 16” (407mm) ¼ ” (895mm) ¼ ” (946mm) COMBUSTIBLE MATERIAL 6” (152mm) CLEARANCE TO ADJACENT SIDEWALL Figure 8.1, Mantel Requirements FACING AND FINISHING 19...

  • Page 20: Shroud Installation

    8.2 Shroud Installation 8.3 Safety Barrier Installation CAUTION: Trim panels or surrounds must not seal ventilation For safety barriers CK29-BSF, CK29-CXF, CK29-PSF, CK29- openings in existing fireplace that this appliance is installed in. RSF, CK29A-MSF, CK29A-SF, CK29A-PSF, and CK29A-FPDSF. WARNING: The flow of combustion and ventilation air must not Locate the (4) slots on the shroud (2 each side).

  • Page 21: Gas Fireplace Insert Setup

    9.0 GAS FIREPLACE INSERT SETUP 9.1 Glass Assembly WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly should be done by a licensed or qualified service person. 9.1.1 Remove Glass Assembly WARNING: Do not remove the glass assembly when hot.

  • Page 22: Ck29-500 Log Set Installation

    9.2 #CK29-500 Log Set Installation Position the ember panel in front of the burner as shown. Align the holes in base logs CK29-1, CK29-2, CK29-3, and CAUTION: Do not place logs directly over burner port holes. CK29-4 with the corresponding mounting pins on the burner. Improper log placement may affect flame appearance and may Push the logs down onto pins to seat.

  • Page 23: Control Board Removal And Installation

    9.3 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 24: Thermostat, Wall Switch, Remote

    10.0 THERMOSTAT, WALL SWITCH, REMOTE 10.2 Remote Control NOTE: The fireplace must be turned ON and OFF by the same method. For example, if the fireplace insert is turned on by the • Follow instructions included with the remote control. remote control, it must be turned off by the remote control.

  • Page 25: Lighting And Shutdown

    11.0 LIGHTING AND SHUTDOWN FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance has a pilot which must be lighted by hand. •...

  • Page 26: Adjustment

    12.0 ADJUSTMENT 12.1 Pressure Testing Relight pilot and turn the gas control knob to ON. Reattach manometer to the inlet pressure tap (A) to verify the tap is NOTE: The appliance and its appliance main gas valve must completely sealed. Manometer should read no pressure. be disconnected from the gas supply piping system during any pressure testing of the system at test pressure in excess of ½...

  • Page 27: Burner Flame Adjustments

    12.2 Burner Flame Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired WARNING: To avoid property damage or personal injury, allow look is achieved. Always burn the fireplace insert for at least 15 the fireplace ample time to cool before making any adjustments.

  • Page 28: Troubleshooting

    13.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified technician. Issue Cause Solution Verify piezo igniter is properly grounded. Tighten mounting fastener, No spark from electrode Piezo igniter wiring if required. to pilot when piezo button disconnection is triggered Check and repair, if necessary, the wire connections between the piezo igniter and igniter electrode.
  • Page 29 Issue Cause Solution Burner will not light Lighting instructions not Turn gas control knob to ON position. followed Turn the ON/OFF rocker switch to ON position. Put wall switch, remote control, or thermostat in heat demand position. Plugged main burner orifice Remove blockage as necessary.

  • Page 30: Maintenance

    14.0 MAINTENANCE 14.1 Fan(s) ATTENTION: Installation and repair shall only be done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use by a qualified service person. This appliance is controls.

  • Page 31: Replacement Parts List

    15.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. CONTROL BOARD AND PARTS Control Board - NG CK29MV-770 Pilot Orifice - NG 700-094 Control Board - LPG CK29MV-771 Pilot Orifice - LPG 700-095 S.I.T.

  • Page 33: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.

  • Page 35: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.

This manual is also suitable for:

Csk-29-mv

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