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Owner’s Manual TROOPER-T2,T4 Parts manual READ THIS MANUAL CAREFULLY IT CONTAINS IMPORTANT SAFETY INFORMATION. MINIMUM RECOMMENDED OPERATOR AGE: FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only; It does not confirm to federal motor vehicle safety standards, and operation on public streets,...
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Thank you for choosing JOYNER TROOPER. It represents the result of many years of JOYNER experience in the production of utility vehicles. With the purchase of this JOYNER, you can now appreciate the high degree of craftsmanship and reliability that have made JOYNER a leader in this field .This manual will provide you with a good basic understanding of the...
CONTENTS Owner’s manual ............................7 Warranty policy ............................7 Parts order form, warranty claim form ....................11 Service record form ..........................12 Preventative maintenance and service log ..................13 Location of warning labels and specification labels ................. 18 Safety information ..........................22 Are you ready to drive? ........................
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Joyner dealer.
Safety information THE SAFETY IS FIRST. Severe injury or death can result if you do not follow these instructions. Read this manual and all labels carefully and follow the operating procedures described: 1. This vehicle is designed to carry the driver and one passenger. Never carry passengers in the safari bed.
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18. Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you. Never go over the top of a hill at speed if you cannot see what is on the other side. 19.
Are you ready to drive? Before each drive, you need to make sure you and your TROOPER are both ready to drive. To help get you prepared, this section discusses how to evaluate your driving readiness, what items you should check on your TROOPER, and adjustments to make for your comfort, convenience, and safety.
Drive training Developing your driving skills is an on-going process. Even if you have driven other TROOPER, take time to become familiar with how TROOPER works and handles. Practice driving TROOPER in a safe area to build your skills. Do not drive in rough terrain until you get accustomed to TROOPER’s controls, and feel comfortable with its size and weight.
Is your vehicle ready to drive? Before each drive, it is important to inspect your TROOPER and make sure any problems you find are corrected. A pre-drive inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience. If your TROOPER has overturned or has been involved in a collision, do not drive it until your TROOPER has been inspected by your dealer.
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Lights ■ Make sure the headlight, brake light and tail light are working properly. Throttle ■ Check the free play and adjust if needed. Press the throttle to make sure it moves smoothly without sticking, and snaps back automatically when it is released. Clutch cable ■...
Operation instructionMain switch Functions of the respective switch positions are as follows: ON 2 ON 1 START MAIN SWITCH OFF: All electrical components are switched off except for the turning signals. The ignition key can only be removed in the OFF position ON1: All electrical circuits are supplied with power, except the ignition system and fuel system, the headlights and...
Bulg Channel Turn off the battery switch when the vehicle is stored for a long time to save power. Gauges 1. Fuel level gauge 2. Tachometer 3. Speedometer 4. Coolant thermometer 5. Voltmeter 6. Oil pressure gauge a fuel level gauge (which shows how much fuel you have in the fuel tank) a tachometer (which shows the engine rotate speed) a speedometer (This shows the riding speed in Km/MPH) a coolant thermometer (which shows the coolant temperature)
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Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. Turning light switch“...
“ ” Battery charging indicator light This indicator light comes on when the generator of the engine can’t electricize the battery. You should check the generator and battery or get help from your JOYNER dealer. “ ” Coolant temperature indicator light It indicates the temperature of coolant.
If anyone of them can’t work well, please correct the problem before operating the engine .If you can’t find or solve the problem yourself, please get the help from your JOYNER dealer. Improper operation of the clutch will lead to excessive wear of the clutch friction surface.
Adjust the parking cable if necessary. Be sure to fully release the parking brake lever before driving the vehicle. It is allowed use the parking lever as an emergency brake if the foot brake can’t work. Drive select lever The drive select lever is used to shift your vehicle into the 1,2,3,4,5 and R gear positions.
Never use 4DW with both front differentials locked and rear differential locked at a high speed, because the work mode of 4DW with both front differentials locked and rear differential locked will make the steering hard. Fuel tank Fuel tank locate under the passenger seat, and fuel tank cap locate behind the passenger seat.
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Back Hook Limiting rock Take off back hooks Take off side hooks Turn around seat Safety belts Cross above left This vehicle is equipped with five-point Cross above right shoulder seat belts for both driver and passenger. shoulder Always wear the seat belt while riding in the vehicle. To wear the seat belt properly, do the following: Cross above right leg 1.
Cross above Cross above right leg 2. Push the latch plates into the buckle, use a right shoulder hook hook connects the end of the belt which crosses left leg and set level. Pull up on the latch plates to make sure it is secure (see right picture). 3.
engine not started. Repeat it until the engine is started. Release the key and the clutch pedal when the engine starts. Keep engine running for 1-2 minutes before driving. Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle.
The speed of vehicle The first 1000 km Gear 12.4MPH Gear 24.8MPH Max speed in each gear Gear 37.2MPH Gear 52.7MPH Gear 65.1MPH Starting and operating instructions Before starting the engine, be sure that the driver is seated properly in TROOPER and tighten the seat belts.
Specifications Model TROOPER Dimensions: Overall length 3300mm/130 inch Overall width 1600mm/63 inch Overall height 1990mm/78 inch Seat height 800mm/34.6 inch Wheelbase 2470mm/97.2 inch Ground clearance 300mm/11.8 inch Minimum turning radius 6000mm/236 inch Basic weight: With oil and full fuel tank 780kg/1719 Ib Engine: Engine type...
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Transmission: Transmission type Manual Operation Right hand operation (five shifts,one reverse) Chassis Frame type Steel tube frame Caster angle 3º Tire Type Tubeless Size front 27 inch rear 27 inch Brakes: System Front and rear unified Type front Dual disc brake rear Dual disc brake Operation...
Maintenance and adjustment Air Cleaner Clean air filter refer to Preventative maintenance and service log. Under dusty conditions Service more often Filter Cover Rubber bushing Remove filter cover; check the filter cover and the air filter, if dusty, blow off dust with clear and dry air.
measure Oil outlet With the engine warm, put the vehicle on the level ground. Shut down the engine; put a collecting oil plate under the engine oil outlet. Loosen the oil outlet plug in the warm engine. Let the engine oil out fully. Tighten the engine oil outlet plug.
Remove the iron dust plug, this plug has a magnet on it. Iron dust caused by moving parts will stick to the plug. Clean the iron dust from this dust plug . Tighten the transmission oil outlet plug and the iron dust plug. Remove the plug, fill oil (API 80(75) W-90 GL-3 Gear Oil ) about 2.0 liters.
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Release lever Release lever a. Put the vehicle on level ground. b. Lift up the red release lever, release the pressure inside. c. Turn the coolant cap counterclockwise and open the cap. d. Pour fresh coolant to filler neck. Start the engine at idle. e.
harm or damage may occur if use coolant that does not meet the specification.(50% standard green coolant and 50%distill water) Idle Speed Adjustment Never make unnecessary adjustments. The factory recommended settings are correct for most applications. It’s not necessary to disassemble the screw unless the idle speed needs to adjustment.
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Spark plug seat Special spanner 0.9~1.1mm 0.035~0.043inch 1. Unscrew 8 screws and take off spark plug plastic cover. 2. Clean the dust in the spark plug seat. 3. Pull off the high-voltage wire,remove the spark plug with a special spanner. 4.
Wedge belt figure Correct installation and the proper tension will ensure electrical generator and air conditioner work well. If chap, tear, wear,or looseness happen, contact Joyner dealer and replace it immediately. Check the belt tension: Apply a pressure (about 100N/22.48lbf) on the belt, if the movement is more than 10mm/0.4inch, it is necessary to replace the belt.
Adjustment nuts Shift lever Transmission Adjustment nuts Parking brake cable adjustment After a long time use, more and more free play of parking brake cable make parking brake power decrease, so adjust the shift cable refer to Preventative maintenance and service log.
Adjustment nut Parking brake lever Adjustment nut Steering lubrication Proper lubrication will ensure steering box work well and longer time. Please lubricate the steering box refer to Preventative maintenance and service log. To lubricate the steering box 1. Take the steering box off from TR1100 firstly, unbolt these nuts and bolts showed in the following picture, pull off the steering joint, and take off the steering box slowly.
Grease cup Throttle cable adjustment After a long time used, the throttle cable may be too loose to work well, so adjustment is needed. It is recommended to adjust the throttle cable refer to Preventative maintenance and service log. To tense the cable 1.
round until the cable get a proper tension. Thin nut Screw sleeve Spot light adjustment To get the desired spot-light position, adjust as following steps: Solution 1 1. Loosen the spot light adjustment nut, and turn the spot light forwards and backwards until find the desired position.
Oil filter change It is recommended strongly to change the oil filter refer to maintenance and service log. To change the oil filter, just take off the oil filter with a special oil filter spanner showing in the following picture, and replace it with a new one. Oil filter spanner Oil filter spanner Fuel pressure adjustment...
Just take off these 5 cap-nuts, and replace the wheels with a new one. Tighten these 5 nuts after replacing the wheels, the wheel need to be assembled by a JOYNER authorized dealer. Castle nuts Torque:180±5 N*M/182±3.5FT_LB Wheel nuts Torque:70±5 N*M/51±3.5FT_LB...
Clutch replacement 1. Remove two bolts, and demount Starter-assembly carefully. Q1840845 Q1841245 S11-37081 2. Remove four bolts on the transmission case, lay down these carefully. Caution: When fix the four bolts in the transmission case; you must tighten them according to the prescribed torque 45-55 N*M/33-40.5 Ft-Lb.
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3. Remove upper steel cushions and lower steel cushion. 372-100203 S11-170010 4. Insert a spine-shaft into the hole of the Clutch assy , remove the six bolts on the Clutch pressure plate, now It’s clear. Caution: When fix the six bolts in the Clutch pressure plate;...
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S11-1601020 S11-1601030 FIGURE 1 5. Insert a spline-shaft into the hole of the Clutch assy, fix the six bolts on the Clutch pressure plate, and tighten them according to the prescribed torque 20.5 Ft_Lb.
6. Fix parts according to reverse operation to the disassembly. Front Wheel Alignment Correct front wheel alignment can ensure the vehicle run in a good track. After a long time use, doing some alignment work is needed. a. Put the vehicle on level ground. b.
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Press the hook down Front fuse and relays box Spot light relay Flash relay High beam light relay Dipped beam light relay Turning single fuse Night light fuse Head light fuse R gear indicator fuse Horn fuse Dipped beam fuse Brake indicator fuse Spot light fuse High beam fuse...
Rear fuses and relays box ECU normal open circuits fuse Engine relay Gauge and indicator fuse Engine fuse Fuel pump relay EFI fuse ECU normal close circuits fuse Fuel pump fuse Fan relay Fan fuse Bulb replacement To replace the bulb of the head light: 1.
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Hoop Screw driver Screw Separate the head light carefully Unscrew the bulb screw Separate the head Take off the bulb light like this. carefully...
To replace the bulb of the taillight: 1. Unscrew the 6 screws from the taillight. 2. Separate the taillight cover from the taillight body. 3. Take off the bulb you need to replace through turning the bulb counter clockwise about a half round, and replace a new one. 4.
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Front shock spring specification Rear shock spring specification 6793 P(N) P(N) 11299 3518 2551 1563 set up set up S(mm) S(mm) 1. Loose the lock nut on the top of the shock spring, and then turn the pushing-nut clockwise to increase tension, and counter clockwise to decrease tension. Lock nut Pushing nut Special spanner...
Engine disassembly, installation and repair Timing Belt 1. Configuration diagram 1 Water pump pulley 2 Timing belt cover. upper 3 Timing belt cover. Lower 4 Torsion shock absorber 5 Timing pulley damper 6 Tensioner 7 Crankshaft timing pulley .8 Timing belt...
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2. Disassembly 2.1. According the right picture, remove water pump pulley Torque: 25±1.5 N*m/18.5±1Ft_Lb 2.2. Removing timing belt cover Torque: 6±1N.m/18.5±0.7Ft_Lb 2.3. Remove tensional vibration damper 2.3.1. Fix the flywheel and prevent the gear ring from rotating, 2.3.2. Remove bolt of tensional vibration damper.
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2.5. Remove the tensioner 2.5.1. Carry out the operation at the upper thrust point of compression of the first cylinder piston 2.5.2. After removing the timing cover cap, turn the bolt and rotate the timing gear clockwise with wrench, align timing mark of camshaft timing gear with the cam mark of camshaft cover cap;...
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2.8. Make careful and detailed checks on the timing belt. Replace with new parts if any of the conditions shown in the figure occurs. 2.8.1. Cracks on the backside rubber; 2.8.2. Cracks of teeth roots, cracks clearing off the fabric lining layer; 2.8.3.
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Model EF Item GL、ZL、GS、ZS Diameter of camshaft +0.1 +0.039 φ110.7 /φ 4.3582 -0.2 -0.078 timing gear (mm/ inch) Diameter crankshaft +0.7 +0.0275 φ54.65 /φ2.1516 -0.13 -0.0051 timing gear(mm/ inch) Baffle of crankshaft timing gear Check to see if there is any deformation Standard size of crankshaft timing gear:...
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3.3.2. Turn the crankshaft for two circles towards the engine rotating direction, so that the camshaft pulley and the crankshaft pulley match the clockwise marks respectively. 3.3.3. Use hands to press down for about 5 mm /0.1968 inch. The force for pressing the clockwise belt is about: [Reference]...
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3.5.2. When there is a flying wheel, 3.5.2.1. Fix the flywheel to prevent the tooth ring from turning 3.5.2.2. Then tighten bolt of tensional vibration damper. 3.6. Install timing belt cover Install seal strip in the position shown as right figure. Install the position 1 and position 2 before cylinder head assembly;...
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2. Removal 2.1. 1) Cover-valve chamber 2) Disassembly order of Cover-valve chamber 2.2. Dismount the timing belt sprocket with a special tool. Attention: Manufacture a special tool according the right figure A special tool is needed to prevent the camshaft from rotate, See figure below.
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2.3.2. Use bolt to position the master and Screw slave gears on the air inlet camshaft, as shown in the right figure. Attention In order to eliminate the radial force, keep the camshaft in the leveled position before dismounting it (to avoid possible damages caused by excessive radial forces) 2.4.
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2.7. Camshaft 2.7.1. Use the caliper to measure the height of the camshaft. If it is below the specified limits, make proper replacement. Camshaft Unit:mm /inch Model GL、GS、 Item ZL、RL 0.02 -0.0008 φ23.0 φ0.9055 -0.033 -0.0013 Stan dard -0.02 -0.0008 φ23.0 φ0.9055 -0.033...
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hole on the slave gear with the mark on the master gear, or align the marks on the slave gear with the mark on the master gear; then fix the slave gear with bolt.(Thread: M5; pitch: 0.8) 3.2. When no using a special tool Fixer Screw bolt m6 as the right figure, and then insert a screwdriver between the bolt m6...
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3.6. Installation of camshaft head cap Smear the fluid sealant on the camshaft Sealing line head cap section (With oil groove) shown as the right figure. 3.6.1. Tighten the bolts according to the sequences shown as the right figure with the specified torques. 3.6.2.
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process special tool Attention: according the right figure. 3.9. Installation of cylinder head gasket 3.9.1. Clean the the used cylinder head gasket 3.9.2. Put new one into the groove on the timing-belt cover accurately 3.9.3. Cover the cylinder head with cylinder head cover;...
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4.4. Rotate camshaft a round, keep the position as the right figure, measure the clearance again. First Second Third Fourth cylinder cylinder cylinder cylinder — — — — If exceed the standard of valve clearance, replace a adjusting washer to get a proper clearance Attention: record the position where valve clearance exceed the standard...
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4.4.3.2. Use a caliper to measure and adjust the thickness of the separation cushion. 4.4.3.3. Select proper separation cushion on the basis of the throttle thrusting rod benchmark values. (1). IN Selected cushion thickness = removed cushion thickness + (measured throttle spacing –...
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2. Dismounting 2.1. Removal of spark plug 2.2. There are 8 cylinder cover bolts. In the process of removing the cylinder, please follow the sequences shown as the right illustration, loosen the bolts one by one evenly and gently.。 2.3. Removal of the cylinder dustproof sealing and cylinder cover base.
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3.2. Valve spring 3.2.1. Use a square ruler to measure the right angle of the valve spring. Replace the spring if it fails to meet the specifications. [Limit] 1.2mm/0.0472inch 3.2.2. Measure the free state of spring [Benchmark value] 37mm/1.4567 inch 3.3.
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3.3.3. Replacement of valve guide 3.3.3.1. Heat the cylinder cover to 176~ 212℉ with hot water. 3.3.3.2. Use special tools to drive in the valve-guiding pipe to the position as shown in the right figure from the side of the combustion chamber.
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3.3.4.2. Correction of valve base stand ring Attention Signs of breaking or cracking should not appear on the correction surface. Take it out slowly after the correction is completed. 3.3.4.3. Use a 45 degree cone as the mating benchmark value. 3.3.4.4.
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3.4.3. Installation 3.4.3.1. Installation of valve spring washer and valve oil sealing Sub stool 3.4.3.1.1. Cover auxiliary tools on the valve rod head, smear Valve oil on the outer circle of the auxiliary roundness and inside of new valve oil Oil sealing seal, install it on the illustrated position, pull out the auxiliary tools of valve oil...
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3.4.4. Assembling of dustproof sealing strip and cylinder cover 3.4.4.1. Apply lubricating oil at the threads and grooves of the bolts. 3.4.4.2. The tightening of the cylinder bolts should follow the sequence as shown in the right figure. The tightening is to be carried out in 2—3 operations till the torque meets the specifications.
Water pump Configuration diagram (the dismounting and assembling of the cylinder body should be done in the following procedures) ※:Non-reusable part 1“O” ring, non-reusable2 Oil pump body3 Weather seal Unit: N*m/kg*cm/Ft_Lb 2. Dismounting 2.1. Dismounting and removal of O-shaped ring Attention: These rings are not reusable.
Oil pump 1. Configuration diagram (The dismounting and installation of the lubricating oil pump should be carried out according to the following procedures). Non-reusable part Oil pan,tighten bolt:8±2 Nm/5.9±1.47Lb_Ft ② Oil strainer③ Oil collector ○ gasket④ Oil pump⑤ Oil pump gasket⑥ Rear oil seal bracket 2.
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2.2. Remove the oil collecting filter and its flange Attention The filter flange is not reusable. 2.3. Dismount the oil pump assembly and oil pump cushion 2.4. Dismounting of oil seal stand 3. Clearing 3.1. For the mating surfaces of the oil bottom case, oil pump and oil seal stands, for the mating surfaces of the rear oil seal stand and oil pump...
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4. Disintegration and assembling of oil pump 4.1. Configuration diagram ※:Non-reusable part Unit: N*m/kg*cm/Ft-lb 1 Weather seal 2 Oil pump cover plate3 Driven rotor4 Drive rotor5 Split pin6 Relief valve spring seat7 Relief valve spring8 Relief valve9 Crankshaft front oil sealing10 Oil pump body 4.2.
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4.2.4. Take off the split pin Attention The split pins are not reusable. Attention: Pay attention not to make the spring and spring seat sending forth and ropping suddenly, while taking off the open pins. 4.2.5. Removal of the oil pump pressure relief valve spring stand, spiral spring, oil pump pressure relief valve...
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4.3.1.3. Use a feeler to measure the clearance between the rotator and the pump body [Benchmark] 0.10-0.181mm/0.004-0.0071 [Limit] 0.25mm/0.0098inch 4.3.2. Routine checks on the pressure relief valve 4.3.2.1. Remove the pressure relief valve, there should be no visible tears, wears and scrapes on the pressure relief valve 4.4.
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4.4.3. The marks of the exterior and Mark interior gears of the lubricating oil pump should be on the visible side when being assembled into the pump body. 4.4.4. The new weather seal should be put inside the oil pump cover groove. 5.
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5.2. Disintegration 5.2.1. Use a flat screwdriver to remove the rear oil seal. Attention The oil seals are not reusable. 5.3. Checks Check to see if the tears and wears of the lip section of the oil seals are within the normal conditions, and if there are any damages in outer appearance.
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6.3. Installation of new lubricating oil collecting and filtering device, oil pump collecting and filtering device [Torque] 6±1N*m/4.4±0.7Ft_Lb 6.4. Assembling of oil pan 6.4.1. Clear the mating surface with the cylinder body 6.4.2. Apply sealing silica before assembling [Grease] Letai 5699 Attention ·The liquid cushion with silica line diameter of Ф3-4mm/Ф0.1181-0.1574inch, without any broken section...
Crankshaft connecting rod mechanism 1. Configuration diagram (Dismount and assemble the oil pump in the follow sequence) ※:Non-reusable part Unit: N*m/kg*cm/Ft_Lb (1) Connecting rod cover(2) Connecting rod bearing bush(3) Piston and connecting rod assembly(4) Main bearing cover(5) Crankshaft(6) Crankshaft bush(7) Thrust washer(8) Cylinder block(9) No.1 compression ring(10) No.2 compression ring(11) Oil ring(12) Piston(13) Connecting rod(14) Piston pin...
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2. Disintegration of crankshaft connecting rod mechanism 2.1. Check the connecting rod axial clearance 2.1.1. Use centimeter or feeler to measure axial spacing [Benchmark]:0.15-0.24mm/0.0059-0.0094inch [Limit]:0.30mm/0.0118inch 2.2. Check the connecting rod bush vertical clearance 2.2.1. Remove the bush cover Attention: Parts and components of various cylinders should be placed in good order.
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2.2.5. Replace the bush if width is beyond the limit. Attention: ·In replacing the bushes, you should use the Connecting Connecting products rod bush rod cover of same brand and from the same manufacturer, which can accord with the request of clearings. 2.2.6.
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2.4. Check the radial clearance of the crankshaft 2.4.1. Remove the crankshaft bearing cover; use a resin hammer to knock the bearing cover off gently. Clean the inside of the bushes, the 2.4.2. inside of the bearing cover, the cylinder walls, the axle diameter, etc. Make thorough checks for any tears and wears as well as other damages.
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st washer Attention: tighten the bolts fixing bearing cover according the order show as right figure. 2.5. Disassembling of connecting rod assembly of the piston 2.5.1. Use the piston ring pliers to remove the primary ring, the secondary ring and the oil ring Attention Do not mix up the pistons and piston rings for each unit of assembly.
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4. Routine checks 4.1. Cylinder block 4.1.1. Checks on the levelness of cylinder top surface (1). Use a ruler and feeler to do the measurements of the six parts as shown in the right figure. [Limit] 0.08mm/0.0031inch 4.1.2. The use of cylinder meter: Measure the values at the parts as shown in Top dead center the right figure and work out the...
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4.2.4. Measurement of the piston diameter 4.2.4.1. Make the measurement at the position 11mm below the piston skirt and along the vertical direction of the piston pin. –0.013 -0.0005 [Benchmark] 72 mm/2.8346 –0.025 -0.001 4.2.5. Check the clearance between the piston ring and the ring groove Use a feeler to measure the rings 4.2.5.1.
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4.2.7. Check the clearance between the piston and the cylinder wall The Outside diameter positions for measuring the inner Measure position diameter of the cylinder and the piston skirt are as shown in the right figure. Replace and repair the piston Inside diameter or the cylinder body, or bore the Measure position...
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The measuring position is shown as the figure, 5. Assembling of the crankshaft connecting rod mechanism 5.1. Assembly of the piston and connecting rod 5.1.1. Use special tools to assemble the piston, connecting rod and piston pin in the following specified procedures.
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5.3. Assemble the crankshaft main bearing cover, the crankshaft, shaft Thruster bush, shaft body and thruster according to the following instructions. 5.3.1. The protruding thrust block on the bush should match the groove on the cylinder body for installation.. Oil groove Attention Use the bush made by the same manufacturer.
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5.4. Assemble the piston connecting rod, connecting rod bush and connecting rod bearing cover according to the following instructions. 5.4.1. The openings of the air ring and oil ring should match the specified direction.28 5.4.2. Use nylon sleeves for the bolts of the connecting rod to prevent from scraping the cylinder hole and axial diameter...
PARTS MANUAL 1. ENGINE 1. COOLING SYSTEM ERP code Part number Name Quantity 02.DLJ.Q1400612 Q1400612 HEXAGON HEAD BOLT WATER PUMP PULLEY 02.DLJ.372-1307014 372-1307014 02.DLJ.Q1840840 Q1840840 HEXAGON FLANGE BOLT 02.DLJ.Q1840855 Q1840855 BOLT(M8X55) 02.DLJ.Q1840865 Q1840865 HEXAGON FLANGE BOLT 02.DLJ.372-1307010 372-1307010 WATER PUMP SET 02.DLJ.372-1307015 372-1307015 ‘O’...
7. CYLINDER HEAD No ERP code Part number Name Quantity 02.DLJ.372-1003074 372-1003074 SPARK PLUG SLEEVE 02.DLJ.Q1400638 Q1400638 HEXAGON HEAD BOLT 372-1003051 CYLINDER HEAD BOLT 02.DLJ.372-1003051 02.DLJ.372-1003052 372-1003052 CYLINDER HEAD BOLT WASHER 02.DLJ.S11-3808013 S11-3808013 WATER TEMP. SENSOR 02.DLJ.S11-1003069 S11-1003069 CAMSHAFT POSITION SENSOR 02.DLJ.Q1400816 Q1400816 HEXAGON HEAD BOLT...
9. OIL PAN No ERP code Part number Name Quantity 02.DLJ.472-1009010A 472-1009010A OIL PAN ASSY 02.DLJ.Q1420612 Q1420612 HEXAGON HEAD BOLT SEAL WASHER-OIL DRAIN THREADED 02.DLJ.372-1009017 372-1009017 PLUG 02.DLJ.372-1009014 372-1009014 MAGNET PLUG...
12. PISTON AND CONNECTING ROD DEVICE No ERP code Part number Name Quantity 02.DLJ.372-1004031 372-1004031 PISTON PIN 02.DLJ.372-1004021AC 372-1004021AC PISTON 02.DLJ.372-1004110 372-1004110 CONNECTING ROD ASSY 02.DLJ.372-1004116 372-1004116 BEARING-CONNECTING ROD...
2 COUNTERSHAFT Part No. Part Description ERP code 02.DLJ.QR512-1701401 QR512-1701401 Output shaft 02.DLJ.QR512-1701410 QR512-1701410 First gear assy 02.DLJ.QR512-1701420 QR512-1701420 Second gear assy 02.DLJ.QR512-1701441 QR512-1701441 Third gear 02.DLJ.QR512-1701461 QR512-1701461 Fourth gear 02.DLJ.5T07-1701610 5T07-1701610 Front bearing of output shaft 02.DLJ.5T07-1701240 5T07-1701240 Needle bearing of 1ST&2ND gear 02.DLJ.QR512 Synchronizer out ring of 1 &2...
6. Brake (TR1100.07.01.01.00B, TR1100.07.01.01.00B-T4) Part No. Part Description ERP code 02.DLJ.ZJ509.05-00L ZJ509.05-00L Left caliper assy 02.TR1100.07.01.01.01 TR1100.07.01.01.01B Left inlet hose of front caliper 02.S800.07.01.01.01 S800.07.01.01.01-R2 Outlet hose of master cylinder 02.DLJ.ZJ609.F02-01 ZJ609.F02-01 “T” connection 02.TR1100.07.01.01.02 TR1100.07.01.01.02B Right inlet hose of front caliper 02.DLJ.ZJ509.05-00R ZJ509.05-00R...
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ERP code Code name Description Q'ty S800.03.01.03.00-R2 Front left wheel 27*8-14 02.S800.0301.03 S800.03.01.03.02-R2 Front tyre 27*8-14 02.S800.03.01.03.02 S800.03.01.03.01-R2 Front rim 14*6 02.S800.03.01.03.01 S650.03.01.00.02 Hub nut M12*1.5 02.S650.03.01.0002 02.S800.03.01.04 S800.03.01.04.00-R2 Front right wheel 27*8-14 02.S800.03.02.04 S800.03.02.04.00-R2 Rear right wheel 27*11-14 02.S800.03.02.03.02 S800.03.02.03.02-R2 Rear tyre 27*11-14 02.S800.03.02.03.01...
12.Roll bar and Rearview mirror Code name Description Q'ty ERP code 6177.1-M5 Flange nut M5 03.02.2842-M5/05 S800.09.01.05.00-R2 Left bracket 02.S800.09.01.05 TR1100.01.02.01.00-T4 Front roll bar 02.TRB1100.01.02.01 TR1100.01.02.02.00B Left upper roll bar 02.TR1100.01.02.02B TR1100.01.02.03.00A Rear roll bar 02.TR1100.01.02.03A TR1100.01.02.02.00C Right upper roll bar 02.TR1100.01.02.02C 923-M8 Nut M8...
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12.Roll bar and Rearview mirror Code name Description Q'ty ERP code D1600.06.10.00.00 Spotlight 02.D1600.06.10A 95-W10 Washer 10 03.03.95-φ10×20×1,5/05 TR1100.01.02.04.00-T4 Spot lights mount 02.TRB1100.01.02.04 Inner-hex bolt 03.01.70,1-M12×1,5×30/05 70.1-M12*1.5*30 M12*1.5*30 03.01.5787-M10×1,25×25/05 S800.09.01.04.00-R2 Rearview mirror 03.02.2842-M10×1,25/05 5787- M5*12 Flange bolt M5*12 02.S800.09.01.04 93-SW8 Spring washer 8 923-M8 Nut M8...
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12.Roll bar and Rearview mirror Code name Description Q'ty ERP code TR1100.01.02.02.02B-T4 Right roll bar 02.TRB1100.01.02.02B TR1100.01.02.02.01-T4 Left roll bar 02.TRB1100.01.02.01 02.TRB1100.01.02.22 TR1100.01.02.22.00-T4 Upper roll bar TR1100.01.02.03.00-T4 Rear roll bar 02.TRB1100..01.02.03 S800.09.01.05.00-R2 Left bracket 02.S800.09.01.05 5787-M8*25 Bolt-washer M8*25 03.01.5787-M8×25/05 Rod end bearing S800.10.01.03.00-R2 03.02.6183,1-M8/05 POSA8*1.25...
17.Other parts to winch to positive pole to light,horn to engine to battery negative pole ERP code Code name Description Q'ty 02.DN250.10.0700 DN250.10.07.00.00 Electrical source switch 02.D1600.06.07 D1600.06.07.00.00 Oil pressure gauge 02.N650.06.04 N650.06.04.00.00 Fuel level gauge Coolant temperature 02.MV800.06.03 MV800.06.03.00.00 indicator 02.D1600.06.09 D1600.06.09.00.00...
17.Other parts to winch to positive pole to light,horn to engine to battery negative pole ERP code Code name Description Q'ty 02.TR1100.01.02.0009 TR1100.01.02.00.09 ECU press plate 02.DLJ.S11-3605010JA-1 S11-3605010JA-1 02.S650.06.12.0005 S650.06.12.00.05 Octastyle relay 02.E650.06.0019 E650.06.00.19.00 Licence plate light Starting electric door 02.S650.06.08 S650.06.08.00.00 lock...
DEALER PRE-DELIVERY INSPECTION _______Jumping the vehicle can cause serious damage to the drive train (axle, transmission,...
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suspension). _______Injury or death can result from jumping vehicle. Do Not Jump. _______I understand that the roll bars are cosmetic and a roll over could cause death or serious injury. The seller is not liable for death or injury. _______I have inspected all machines for any cosmetic damage and found it/them to be satisfactory. I further understand that cosmetic damage is NOT covered by any factory warranties and unless noted here are deemed accepted by me.
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6. GENERAL. This contract is governed by applicable federal law and the laws of the State of Arizona. Any provisions found to be invalidate the remainder hereof, Waiver of any default shall not constitute waiver of any subsequent default. All words used herein shall be construed to be of such gender and number as the circumstances require.
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binding upon Buyer’s heirs, personal representatives, successors and assigns and shall inure to the benefit of Seller‘s successors and assigns. This contract constitutes the entire agreement between the parties with respect to the subject matter herein, and may not be altered or amended unless made in writing and duly executed by Seller.