Selecting The Forward Gear Shims; Shimming (Regular Rotation Model) - Yamaha F225A Service Manual

5. Calculate the pinion shim thickness (T3)
as shown in the examples below.
NOTE:
"P" is the deviation of the lower case dimen-
sion from standard. The "P" mark a is
stamped on the trim tab mounting surface of
the lower case in 0.01 mm units. If the "P"
mark is unreadable, assume that "P" is zero
and check the backlash when the unit is
assembled.
Calculation formula:
Pinion shim thickness (T3) =
82.00 + P/100 – M3 – M4
Example:
If "M3" is 50.75 mm and "M4" is 30.52 mm
and "P" is (–5), then
T3 = 82.00 + (–5)/100 – 50.75 – 30.52 mm
= 82.00 – 0.05 – 50.75 – 30.52 mm
= 0.68 mm
6. Select the pinion shim(s) (T3) as follows.
Calculated numeral
at 1/100 place
1, 2
3, 4, 5
6, 7, 8
9, 10
Available shim thicknesses:
0.10, 0.12, 0.15, 0.18, 0.30, 0.40, and
0.50 mm
69J3D11
Rounded numeral
0
2
5
8

Shimming (regular rotation model)

Example:
If "T3" is 0.68 mm, then the pinion shim is
0.65 mm.
If "T3" is 0.70 mm, then the pinion shim is
0.68 mm.

Selecting the forward gear shims

1. Turn the taper roller bearing outer race
1 two or three times to seat the rollers,
and then measure the bearing height
(M1) as shown.
NOTE:
• Select the shim thickness (T1) by using the
specified measurement(s) and the calcula-
tion formula.
• Measure the bearing outer race at three
points to find the height average.
Shimming plate 2: 90890-06701
Digital caliper 3: 90890-06704
1
2
3
4
5
6
7
8
9
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