MGE UPS Systems Pulsar MX Frame 15000 RT Installation And User Manual
MGE UPS Systems Pulsar MX Frame 15000 RT Installation And User Manual

MGE UPS Systems Pulsar MX Frame 15000 RT Installation And User Manual

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Pulsar MX Frame
15000 RT
20000 RT
Installation and user
manual
34003641FR/AA
- Page 1

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Summary of Contents for MGE UPS Systems Pulsar MX Frame 15000 RT

  • Page 1 www.mgeups.com Pulsar MX Frame 15000 RT 20000 RT Installation and user manual - Page 1 34003641FR/AA...
  • Page 2 - Page 2 34008486EN/AA...
  • Page 3: Environmental Protection

    Before installing Pulsar MX, please read the booklet on the required safety instructions. Then follow the indications in this manual. To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar MX range, we invite you to visit our web site at www.mgeups.com or contact your MGE UPS SYSTEMS representative.
  • Page 4 Introduction Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio signal. In the illustrations on the following pages, the symbols below are used: LED off LED on - Page 4 34008486EN/AA...
  • Page 5: Table Of Contents

    1.2 Rack position ..........................8 1.3 Sub-modules ..........................8 1.4 Rear panels ............................ 9 Pulsar MX Frame 15000 RT / 20000 RT ..................9 1.5 Display and control panel ......................10 Sub-module pictograms on display ..................... 10 1.6 Battery extension .........................11 Battery extensions for Pulsar MX Frame ..................11...
  • Page 6 Contents Input connection ..........................23 Access to terminal block ....................23 Single phase input ........................24 Common sources .......................24 Separate sources .......................24 Three phases input ........................25 Common sources .......................25 Separate sources .......................25 2.8 Fix the terminal block cover .......................26 2.9 Extended battery (EXB) connections ..................27 2.10 Connection of IEC cables to output receptacles ..............27 3.
  • Page 7 Contents 6. Life Cycle Monitoring (LCM) 6.1 Description ..........................38 Get free offers ..........................38 Secure your installation power continuity ..................38 Reset or disable LCM ........................ 39 7. Maintenance 7.1 Hot swapping the power sub-module ..................40 Disconnecting the power sub-module : ................40 Reconnecting the power sub-module : ................
  • Page 8: Presentation

    1. Presentation 1.1 Wheels position Dimensions (H x W x D) Pulsar MX Frame 688x445x738 mm 15 000 RT/ 20 000 RT 27 x 18 x 29 inches (on wheels) Weights Pulsar MX Frame 71 kg 157 lbs Pulsar MX Frame 194 kg 15 000 RT 428 lbs...
  • Page 9: Rear Panels

    1. Presentation 1.4 Rear panels Pulsar MX Frame 15000 RT / 20000 RT (1) Normal AC source input switch (2) Single phase or three-phase input selection (3) Residual-current earth-leakage circuit breaker 30mA for PDU1 and PDU2 (4) Groups of 2 (10A) outlets for connection of...
  • Page 10: Display And Control Panel

    Sub-module pictograms on display (1) Sub-modules detection 2) The power sub-module and the battery sub-module are not detected on the level (Pulsar MX Frame 15000 RT) (3) Internal battery sub-module fault detected (4) Internal power sub-module fault detected For internal sub-module fault description, see section 5.2, page 35...
  • Page 11: Battery Extension

    1. Presentation 1.6 Battery extension Pulsar MX Frame offers a standard backup time of 5 minutes at full load. To increase backup time up to 62 minutes (at full load), it is possible to connect Pulsar MX EXB RT modules to the UPSs. Battery extensions for Pulsar MX Frame Pulsar MX EXB RT (optional battery module) (1) Connectors for automatic detection of...
  • Page 12: Installation

    2. Installation 2.1 Unpacking and contents check Unpacking Keep the packaging parts for wheels removal. Contents check (1) Pulsar MX FRAME 15 000 RT or 20 000 RT UPS. (7) 4 cable lockers. (2) Solution-Pac power management suite CD-ROM. (8) 8 IEC 10A output cables. (3) Product documentation.
  • Page 13: Rack Mounting

    2. Installation 2.2 Rack mounting Wheels removal The battery sub-modules and power sub-modules must no be mounted yet. It is not allowed to install the UPS or battery module in a hermetically closed environment without any exchange of air. 1 - Use packaging as shown. 2 - Place Pulsar MX Frame on its side.
  • Page 14: Ups Module Rack Mounting

    Follow steps 1 to 4 for rack mounting the UPS onto the rails. The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS. Note for step 1: it is possible to adjust the position of both front mounting ears.
  • Page 15: Mounting Sub-Modules

    2. Installation 2.3 Mounting sub-modules A dangerous voltage is present inside the power module and the battery module. Any operations to be carried out on these modules must be done by qualified staff. You must mount the modules from the lowest level to the highest level. All the sub-modules must be mounted.
  • Page 16: Communication Ports

    Pulsar MX RT provides 3 communication methods that can be used simultaneously: 2 COM ports provide RS232 or USB communications using MGE UPS SYSTEMS SHUT protocol. Compatible with most power management software applications available into the enclosed Solution Pac CD-Rom. Please, note that both ports cannot be used at the same time.
  • Page 17: Installation Of Communication Card

    2. Installation Installation of communication card It is not necessary to shutdown the UPS before installing a communications card. 1 - Remove the slot cover (1) secured by two screws. 2 - Insert the communication card (2) in the slot. 3 - Secure the card with both screws.
  • Page 18: Required Protective Devices And Cable Cross-Sections

    2. Installation 2.5 Required protective devices and cable cross-sections Recommended upstream protection UPS power rating Upstream circuit breaker The indicated protection ensures discrimination for each output circuit 15000/20000 RT D curve - 125 A downstream of the UPS. If these recommendations are not followed, protection discrimination is not achieved and may result in a potential power interruption to the connected devices.
  • Page 19: Installation Depending On The System Earthing Arrangement (Sea)

    2. Installation 2.6 Installation depending on the system earthing arrangement (SEA) Single phase input UPS with common Normal and Bypass AC inputs Main low- voltage switchboard (MLVS) load Change in SEA between upstream and downstream or galvanic isolation required Main low- voltage switchboard (MLVS)
  • Page 20: Ups With Separate Normal And Bypass Ac Inputs, Supplied By Separate Sources

    2. Installation UPS with separate Normal and Bypass AC inputs, supplied by separate sources MLVS 1 load MLVS 2 MLVS 1 load MLVS 2 Change in SEA between upstream and downstream or galvanic isolation required MLVS 1 load MLVS 2 Frequency converter (without Bypass AC input) Configuration used when the frequency of the application differs from the Mains (Example : marine requirements).
  • Page 21: Three Phases Input

    2. Installation Three phases input Pulsar MX Frame must be fed from a 3-phase source with neutral. UPS with common Normal and Bypass AC inputs Main low- voltage switchboard (MLVS) load Change in SEA between upstream and downstream or galvanic isolation required Main low- voltage switchboard...
  • Page 22: Ups With Separate Normal And Bypass Ac Inputs, Supplied By Separate Sources

    2. Installation UPS with separate Normal and Bypass AC inputs, supplied by separate sources MLVS 1 load MLVS 2 MLVS 1 load MLVS 2 Change in SEA between upstream and downstream or galvanic isolation required MLVS 1 load MLVS 2 Frequency converter (without Bypass AC input) Configuration used when the frequency of the application differs from the Mains (Example : marine requirements).
  • Page 23: Connections Of Input/Output Power Cables

    2. Installation 2.7 Connections of input/output power cables This type of connection must be carried out by qualified electrical personnel Before carrying out any connection, check that the upstream protection device Normal AC source is open ("O") (OFF) Input connection Access to terminal block 1 - Remove the 2 screws of the terminal block cover (1).
  • Page 24: Single Phase Input

    2. Installation Single phase input This type of connection must be carried out by qualified electrical personnel Common sources 1 - Be sure that the one-phase metal strap is installed 2 - Be sure that the metal jumper is installed 3 - Connect the 3 cables to the normal AC source terminal block 4 - Connect the 3 cables to the output...
  • Page 25: Three Phases Input

    2. Installation Three phases input This type of connection must be carried out by qualified electrical personnel Common sources 1 - Remove the one-phase metal strap (1) 2 - Be sure that the metal jumper (2) is installed 3 - Connect the 5 cables to the normal AC source terminal block 4 - Connect the 3 cables to the output terminal block...
  • Page 26: Fix The Terminal Block Cover

    2. Installation 2.8 Fix the terminal block cover This type of connection must be carried out by qualified electrical personnel 1 - Push up the moving tray (1). 2 - Push in the moving tray (1). 3 - Fix the 2 screws of the terminal block cover (2).
  • Page 27: Extended Battery (Exb) Connections

    2. Installation 2.9 Extended battery (EXB) connections This type of connection must be carried out by qualified electrical personnel It is not necessary to shutdown the UPS in order to install the extended battery (EXB) module. Up to three batteries may be connected to each levels of the Pulsar MX Frame. The sequence below shows connection for two battery cabinets per level on a Pulsar MX Frame 20000 RT model.
  • Page 28: Operation

    3. Operation 3.1 Initial start-up It is essential to contact our Customer Service to ensure that your system is commissionned in complete safety and to benefit from the manufacturer’s guarantee. 1 - Be sure that the manual bypass switch (1) is in normal position, like shown on the picture.
  • Page 29: Operating Modes

    3. Operation 3.3 Operating modes Normal mode This is the standard operating mode, set by default in the factory. Under normal condition (Normal AC source available): LED (1) is ON. LEDs (2), (3), (4) are green. The equipments are protected by the UPS. Battery mode When the Normal AC source is not available, the load continues to be protected by the UPS.
  • Page 30: Ups Shutdown

    3. Operation 3.5 UPS shutdown 1 - Press the "0" button (1) more than 3s. The buzzer beeps once, and the load is no longer protected by the UPS. It is powered via the Bypass AC source. If the UPS is set in frequency converter mode, the equipments will not be powered.
  • Page 31: Access To Measurements And Personalisation Data

    4. Access to measurements and personalisation data 4.1 Display organisation 4.2 Access to measurements Press the scroll button (see section 1.5, page 10) to access measurements for voltage, current, frequency, power output and battery capacity. 4.3 Access to UPS set-up and maintenance Press the scroll button (1) a number of times to point the UPS set-up or Maintenance menu...
  • Page 32: Ups Set-Up

    4. Access to measurements and personalisation data 4.4 UPS set-up Local settings Function Factory setting Options Language English French, German, Italian, Portuguese, Spanish Date / Time Format International US (MM-DD-YYYY/HH:MM AM/PM) (DD-MM-YYYY/HH :MM) Date / Time Change GMT + 1 MM-DD-YYYY/HH :MM adjustable (Continental Europe) Audible Alarm...
  • Page 33: Battery Settings

    UPS reads number of From 0 to 40 Ah 5 Ah increment battery modules connected Deep Disch Protect Protection against deep discharge. If disable, MGE UPS SYSTEMS warranty will be void 4.5 Maintenance Function Sub-Function Option / Display Comments Model...
  • Page 34: Troubleshooting

    5. Troubleshooting 5.1 Troubleshooting LEDs If LED (1) is ON: the equipments are protected by the UPS but the operation is downgraded. If LED (2) is ON: the equipments are no longer protected by the UPS. Press the escape button (3) to stop the audible alarm.
  • Page 35: System Diagnosis Fault

    5. Troubleshooting 5.2 System diagnosis fault A internal sub-module fault is detected A internal power sub-module (1) fault is detected. Press the "Enter" button (2) Choose one of the two sequences below: Start with xUPS You can even run the UPS with a reduced power rate Press the scroll button (3) Press the "Enter"...
  • Page 36: Environment Faults

    5. Troubleshooting 5.3 Environment faults Press the "Enter" button (1) to display the details below : Displayed details Signification Correction The number of detected batteries of a Check the external battery connection (detection = BATTERY Ah level is low compared to the other levels. cable and power cable) see section 2.9, page 27 Put the same number of EXB for each level, see see section 2.9, page 27...
  • Page 37: Internal Faults

    5. Troubleshooting 5.4 Internal faults Display Signification Correction POWER MODULE FAULT Internal power sub-module fault detected. Call the after-sales support department. Use "Enter" button (1) to display details. Follow the power sub-module replacement procedure (see section 7.1, page 40) BATT MODULE FAULT Battery fault detected during the battery test.
  • Page 38: Life Cycle Monitoring (Lcm)

    Signification FOR A SECURED Entrust your product commissioning to MGE UPS SYSTEMS: START-UP CALL MGE MGE UPS SYSTEMS will check the installation according to local CONTACT MGE AT regulations, in respect of the state of the art. www.mgeups.com/lcm END OF WARRANTY...
  • Page 39: Reset Or Disable Lcm

    6. Life Cycle Monitoring (LCM) Reset or disable LCM In case of any LCM messages displayed: For temporary reset: press the escape button more than 3 seconds, into Status and Alarm screen, to cancel temporary the alarm status. The alert will be repeated twice each 30 days. For permanent reset: press the enter button more than 3 seconds, into LCM warning screen, to cancel permanently this LCM event.
  • Page 40: Maintenance

    3 - Pull the battery sub-module slightly, then lift it to extract it. Reconnecting the battery sub-module : Carry out the above instructions in reverse order. To ensure safety and high performance, use only batteries supplied by MGE UPS SYSTEMS. - Page 40 34008486EN/AA...
  • Page 41: Service Position (Bypass Position)

    7. Maintenance 7.3 Service position (bypass position) This operation must be carried out by qualified electrical personnel only. The equipments should be powered via the Normal AC source, and not protected by the UPS. 1 - Press and hold the (0) (OFF) button (1) for 3 seconds/ The load is powered via the Bypass AC source (bypass mode).
  • Page 42: Normal Position (Online Mode)

    7. Maintenance 7.4 Normal position (online mode) This operation must be carried out by qualified electrical personnel only. Return to normal position from service position (bypass position). 1 - Push the red padlock in the center of the manual bypass switch (1) to unlock it 2 - Set the bypass switch (1) to test position.
  • Page 43: Training Centre

    7. Maintenance 7.5 Training centre To fully master operation of your MGE UPS SYSTEMS product and carry out level 1 servicing, see our complete range of technical training courses, available in both French and English. 60 Hz training centre 50 Hz training centre...
  • Page 44: Appendices

    8. Appendices 8.1 Technical specifications Pulsar MX Frame 15000 RT Pulsar MX Frame 20000 RT Pulsar MX EXB Output power 15 kVA 20 kVA 13.5 kW 18 kW Electrical supply network Rated input voltage Single phase 230 V / Three phase 400 V...
  • Page 45: Glossary

    Personalisation It is possible to modify certain UPS parameters set in the factory. Certain UPS functions can also be modified by the MGE UPS SYSTEMS power management products to better suit user needs. Programmable These outlets can be automatically shut down during operation on battery power (shutdown time outlets delays can be programmed with the MGE UPS SYSTEMS power management products).
  • Page 46 MGE UPS SYSTEMS T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R 140, Avenue Jean Kuntzmann ZIRST - Montbonnot St Martin 38334 - Saint Ismier Cedex - France www.mgeups.com...

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