Cornelius Remcor TJ45-D Operator's Manual
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Cornelius Remcor TJ45-D Operator's Manual

Cornelius Remcor TJ45-D Operator's Manual

Dual ice dispenser
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Operator' s Manual
Part No. 90665
August 1995
Revision B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
â REMCOR INC:
DUAL ICE
DISPENSER
MODELS: TJ45-D TJ90-D
PRINTED IN U.S.A

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  • Page 1 DUAL ICE DISPENSER MODELS: TJ45-D TJ90-D Operator’ s Manual Part No. 90665 August 1995 Revision B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â REMCOR INC: PRINTED IN U.S.A...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... GENERAL DESCRIPTION .

  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS Always disconnect power to the dispenser before servicing or cleaning. Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when the dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.

  • Page 4: Installation Instructions

    INSTALLATION INSTRUCTIONS 1. *Locate the dispenser indoors on a level counter top, unpack 4 legs and install them into the threaded holes provided in the bottom of the unit. 2. Connect 3/4”IPS (or equal) drain line to the 3/4”threaded drain connections at the lower rear of the unit. This line must pitch downward to an open drain, and must contain no traps, or improper drainage will result.
  • Page 5 5. Sanitize the inside of hopper and agitator with a solution of 1/2 ounce household bleach in 1 gallon of water. (200 PPM) 6. Remove Ice chute cover as follows: Flex sides outward to disengage lower pins. Lift Ice Chute cover to disengage upper pins. Lower Ice Chute cover down out of unit.

  • Page 6: Maintenance

    MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY or as required Remove foreign material from the vending area sink to prevent drain blockage. WEEKLY or as required Clean vending area. Check for proper water drainage from the vending area sink. MONTHLY Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).

  • Page 7: Toubleshooting

    TOUBLESHOOTING IMPORTANT: only qualified personnel should service internal components. Should your unit fail to operate properly, check that the electric plug is secure, and that the hopper contains ice. If the unit still does not dispense, check the following chare under the appropriate symptoms to aid in locating the defect.

  • Page 8: Figure 1. Mounting Templates

    15 13/16 1 19/32 12 5/8 1 19/32 2 29/32 11 13/16 TJ45-D 27 1/2 3 7/8 21 11/16 12 37/64 3/8 DIA. (4) 2 29/32 18 3/8 1 13/16 10 5/16 TJ90-D 27 5/32 15 23/32 33 5/32 3/8 DIA. (4) NOTE: SHADED AREA INDICATE OPENINGS IN CABINET BOTTOM NEEDED FOR UTILITIES,...

  • Page 9: Figure 2. Wiring Diagram Tj45, 90-D Dispenser

    GATE GATE SOLENOID SOLENOID NO. 2 NO. 1 1 1/4 AMP TIME 1 1/4 AMP TIME DELAY FUSE DELAY FUSE DISPENSING TERMINAL DISPENSING SWITCH NO. 2 BOARD SWITCH NO. 1 120V 60HZ POWER CORD RELAY CAPACITOR (TJ90-D ONLY) AGITATOR MOTOR SERVICE INFORMATION ELECTRIC SHOCK HAZARD.

  • Page 10: Figure 3. Exploded View Upper Section Tj45

    FIGURE 3. EXPLODED VIEW UPPER SECTION TJ45 FIGURE 4. EXPLODED VIEW LOWER SECTION TJ45 90665...

  • Page 11: Figure 4. Exploded View Lower Section Tj45 Tj90

    FIGURE 5. EXPLODED VIEW UPPER SECTION TJ90 FIGURE 6. EXPLODED VIEW LOWER SECTION TJ90 90665...

  • Page 12: Parts List

    PARTS LIST Item No. Part No. TJ45 Part No. TJ90 Description 21491 21491 Gate Slide 31206 31206 Relay 21515 21515 Depressor Lever 21517 21629 Agitator 30895 30895 Dispensing Switch 31007 31007 Switch Boot 31163 31163 Switch Insert 23062 23062 Foam Shield 31106 31112 Agitator Motor...
  • Page 13 FIGURE 7. SOLENOID ASSEMBLY Index Part No. Qty. Name 21493 Solenoid Mounting Plate 31551 Solenoid Service Kit 70171 8--32 x 3/8 Phil Tr HD Screw 70121 No. 8 Lockwasher 50752 Isolator 50789 Bumper Assembly 70423 Cotter Pin 10080 Gate Lift Rod 10081 Gate Lift Rod Bushing 50754...

  • Page 14: Warranty

    For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office near- est you. Please provide the equipment model number, serial number and the date of purchase.
  • Page 15 IMI CORNELIUS INC. Corporate Headquarters: One Cornelius Place Anoka, Minnesota 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246...

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