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HOT BOX
®
GAS FIREBOX
INSTALLATION & OPERATING MANUAL
The Hot Box Gas Firebox is approved to be installed into a masonary
fireplace and as a zero clearance firebox and is designed to operate on
Natural Gas and Propane (LPG) gases ONLY. Approval Number 6094.
Installed primarily as a decorative appliance. Not certified as a Space Heater.
VERSION 8
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Table of Contents
Related Manuals for Real Flame Hot Box
Summary of Contents for Real Flame Hot Box
- Page 1 GAS FIREBOX INSTALLATION & OPERATING MANUAL The Hot Box Gas Firebox is approved to be installed into a masonary fireplace and as a zero clearance firebox and is designed to operate on Natural Gas and Propane (LPG) gases ONLY. Approval Number 6094.
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Page 2: Important Safety Notice
WARRANTY Provided your Real Flame gas fire is installed in strict accordance with our installation instructions, the firebox is unconditionally guaranteed for ten years and all other parts for twelve months from date of purchase. This unconditional warranty covers part and labour at our discretion taking into consideration normal wear and tear and does not cover fires installed in outdoor settings. -
Page 3: Table Of Contents
Installation Instructions ....................5 Commissioning Procedure ..................5 Clearances from combustibles................6 Installation into an existing fireplace ...............7 Dimensions ......................8 Frameout into room specification sheet 1.............10 Zero Clearance Hot Box ..................12 Overall Dimensions ................12 Components ...................13 Assembly ....................14 Optional Power Flue ....................15 Introduction ....................15 Installation ......................16... -
Page 4: Data Plate
DATA PLATE (Affixed to burner) NATURAL GAS Injector Mj/Hr P .T.P . -
Page 5: Installation Instructions
Hot Box through the hole provided for connection to the Magiglo burner. Once the gas supply has been installed into the Hot Box fit and seal the cast iron fascia to the brick work and install your desired mantel piece to complete your fireplace. -
Page 6: Clearances From Combustibles
COMMISSIONING PROCEDURE (continued) WARNING Care must be taken to ensure that any return air register exhaust system does not adversely affect the operation of the appliance or draught of chimney or flue. “DO NOT place articles on or against this appliance.” “DO NOT use or store flammable materials near this appliance.”... -
Page 7: Installation Into An Existing Fireplace
INSTALLATION INTO AN EXISTING FIREPLACE HOT BOX CAST IRON FASCIA MANTEL PIECE GAS INLET HOLE 225mm COWL ENSURE THAT EXHAUST PORT IS NOT RESTRICTED IN ANY WAY. EXISTING CHIMNEY SEAL FASCIA TO BRICKWORK... - Page 8 HOT BOX FOR EXISTING FIREPLACE OVERALL DIMENSIONS GAS ENTRY POINT HEARTH LOCATION LUGS...
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Page 9: Dimensions
DIMENSIONS... -
Page 10: Frameout Into Room Specification Sheet 1
FRAMEOUT INTO ROOM SPECIFICATION SHEET 1 90mm x 38mm ON EDGE 25mm FRAMEOUT DIMENSIONS Model Hot Box 1800 25mm... - Page 11 FRAMEOUT INTO ROOM SPECIFICATION SHEET 1 SPECIFICATION SHEET 1. 150mm INNER FLUE 200mm OUTER FLUE HOT BOX CAST IRON FASCIA MANTEL PIECE GAS INLET HOLE...
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Page 12: Zero Clearance Hot Box
ZERO CLEARANCE HOT BOX OVERALL DIMENSIONS FLUE INNER 150MM 170mm OUTER 200MM 305mm 460mm 130mm 135mm 570mm GAS ENTRY POINT 230mm... -
Page 13: Components
ZERO CLEARANCE HOT BOX COMPONENTS OUTER CASING FLUE COLLAR INNER CASING 3.6M FLUE KIT COMPLETE WITH COWL... -
Page 14: Assembly
ZERO CLEARANCE HOT BOX ASSEMBLY Using screws provided: Fit inner casing to Hot Box. Fit flue collar to inner casing. Fit outer casing over both flue collar and inner casing. ASSEMBLY... -
Page 15: Optional Power Flue
FAN FAILURE SENSING DEVICE All Real Flame Power Flue systems are fitted with a sensing device within the unit to ensure that, in the event of flow failure, the safety shut off valve within the module will go into lockout and shut off the gas supply to the unit. -
Page 16: Installation
OPTIONAL POWER FLUE (continued) Installation Instructions (continued) LOCATION OF FLUE TERMINAL FOR POWER FLUE Listed below are the minimum clearances required for fan-assisted terminations: Below eaves, balconies and other projections............200mm From the ground, above a balcony or other surface..........300mm From a return wall or external corner. - Page 17 SERVICING OF THE POWER FLUE MOTOR The Real Flame Power Flue motor is designed so as to make servicing the motor a simple task. The power lead connected to the motor is to be disconnected (unplugged) and the two side clips are to be undone, the fan motor will then lift out for servicing.
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Page 18: Motor Clearance
OPTIONAL POWER FLUE (continued) Motor Clearance Minimum clearance 250mm Ensure there is adequate ventilation within this cavity to prevent motor over- heating. 150mm/200mm twin skin flue - optional for additional height Minimum height... -
Page 19: Frameout
OPTIONAL POWER FLUE (continued) Frameout IMPORTANT Motor Motor Motor Pressure Capacitor Differential Switch 4 mf Fan Casing... -
Page 20: Internal Motor
OPTIONAL POWER FLUE (continued) Internal Motor 500mm Top Termination 300mm min. 150mm x 200mm flue extension 200mm Access Panel Min. Distance Domestic: 220mm Motor Industrial: 320mm Termination 150mm x 200mm twin skin flue (if required) Baffle 900mm Heater 25mm Flue Minimum 25mm clearance from outer flue to combustible interior. -
Page 21: External Motor
OPTIONAL POWER FLUE (continued) External Motor 25mm clearance 200mm 340mm External Motor 150mm x 200mm flue extension 150mm x 200mm twin Miniumum skin flue (if required) 1290mm Baffle 900mm Heater NOTE: Maximum of 4 elbows, 45° or 90°. Fan Box Dimensions... -
Page 22: Wiring Diagram
Pressure Power Switch Double Block Solenoid Parts List PART No. DESCRIPTION Dungs BM.740-007 double block solenoid valve Dungs DGAI.73 Module 5.1.3. Electronic Ignition Sparker Electronic Flame Sensor Ecofit 2GTA35 Motor. Complete with ‘sail’ switch. 900mm Real Flame Power Flue Muffler. - Page 23 TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. Symptom Possible Cause Corrective Action Fire turned on and No Power to Module Connect Power nothing happens Fire turned on and Pressure switch not Check pressure switch motor starts but operating there is no spark Fire sparks when A.
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Page 24: Troubleshooting Electronic Ignition And Power Flue System
TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. (continued) The power flue and electronic control box have a red LED light that indicates the possible cause of a problem, the LED light will flash in different sequences for different problems, the most common are:- Long Flash Short Flash Normal Running State. -
Page 28: Real Flame Contact Information
REAL FLAME PTY LTD ABN 76 006 311 155 Head Office/Factory/Showroom 1340 Ferntree Gully Rd. Scoresby Vic 3179 Ph: (03) 8706 2000 Fax: (03) 8706 2001 E-mail: info@realflame.com.au Richmond - VIC Showroom 300 Swan St. Richmond Vic 3121 Ph: (03) 9428 4443 Fax: (03) 9428 4445 Geelong - VIC Showroom 1/2A Gordon Avenue.