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HYBRID
DECORATIVE FIREBOX
INSTALLATION & OPERATING MANUAL
Hybrid fire boxes are approved to be installed as a zero clearance
firebox and are designed to operate on Natural Gas and Propane (LPG)
gases ONLY.
Approval Number: GMK10099
Installed primarily as a decorative appliance. Not certified as a Space Heater.
VERSION 2
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Summary of Contents for Real Flame Hybrid 850
- Page 1 HYBRID DECORATIVE FIREBOX INSTALLATION & OPERATING MANUAL Hybrid fire boxes are approved to be installed as a zero clearance firebox and are designed to operate on Natural Gas and Propane (LPG) gases ONLY. Approval Number: GMK10099 Installed primarily as a decorative appliance. Not certified as a Space Heater. VERSION 2...
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Page 2: Warranty Information
(www.realflame.com.au) or completing and mailing the attached registration card within 30 days of purchase of your Real Flame Gas Burner (or, if the Real Flame Gas Burner is fitted to a new home, within 30 days of the date of settlement of purchase of such new home). -
Page 3: Ventilation Requirements
INSTALLATION NOTICE The installation of this appliance is only to be carried out by an authorised person in accordance with the Manufacturer’s Instructions, local gas fitting regulations, AS/NZS 5601.1-2013 installation code for gas burning appliances and any other relevant statutory regulations. In all cases the installation of this appliance shall meet the requirements as set out in AS/NZS 5601.1-2013. -
Page 4: Table Of Contents
Flue Requirements (Power Flue Kit) ..............16 Optional Power Flue....................17 Introduction.....................17 Installation....................17 Motor Clearance ..................20 Frameout....................21 Motor.......................21 Internal Motor..................22 External Motor ..................22 Dimensions .....................23 Troubleshooting Electronic Ignition and Power Flue System ....25 Wiring Diagram..................27 Parts ........................28 Marble Bases & Fronts...................29 Real Flame contact information ................32... -
Page 5: Data Plate
DATA PLATE (Affixed to the base of the unit for reference to gas pressure & consumption) Hybrid 850 & Hybrid Signature 850 Fitted with Magiglo 540 or 540EI burner Injector Size (mm) N.G.C. (Mj/Hr) Natural Gas 2 x 2.25 0.80 kPa ULPG 2 x 1.10... -
Page 6: Zero Clearance Modular Installation & Dimensions
ZERO CLEARANCE MODULAR INSTALLATION • The Firebox is designed to be installed into a new frame out as shown on page 12. • The fire can be installed at ground level or raised to what ever height is required providing the flue length is 3.6 meters or more. -
Page 7: Dimensions Hybrid 850
DIMENSIONS Hybrid 850 - Left Hand Model Hybrid 850 - Right Hand Model... -
Page 8: Dimensions Hybrid 1000
DIMENSIONS Hybrid 1000 - Left Hand Model 1100 Hybrid 1000 - Right Hand Model... -
Page 9: Dimensions Hybrid 1500
DIMENSIONS Hybrid 1500 - Left Hand Model 1000 1600 Hybrid 1500 - Right Hand Model... -
Page 10: Dimensions Hybrid 1800
DIMENSIONS Hybrid 1800 - Left Hand Model 1135 1900 Hybrid 1800 - Right Hand Model... -
Page 11: Dimensions Hybrid 3300
DIMENSIONS 1135 3400 Hybrid 3300 - Left Hand Model Hybrid 3300 - Right Hand Model... -
Page 12: Timber Frame Installation
Frameout Dimensions (in mm) NOTE: All Hybrid fires and flue kits are MODEL to be installed PRIOR to plasterboard. Plasterboard is to be run past stud frame HYBRID 850 1020 1000 2100 and up to fire opening terminating in HYBRID 1000... -
Page 13: Installation Check List
Place the coals or optional pebbles randomly on the ceramic blanket. If coals and logs option is supplied, place logs on top of coals randomly. IMPORTANT! Only ceramics supplied by Real Flame are to be used. DO NOT BLOCK INTAKES ON INSTALL... -
Page 14: Lighting/Testing And Failure Procedure
LIGHTING MAIN BURNER FOR YOUR SAFETY READ BEFORE LIGHTING Before igniting the fire, check for gas leaks. Use only the ignition components supplied. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control that has been under water. -
Page 15: Flue Requirements (Standard)
FLUE REQUIREMENTS Natural Draught The standard natural draught flue kit consists of 4 x 900mm lengths of twin skin flue (refer to page 6 for correct sizing) and an AGA approved cowl. 200mm 2 lengths above 500mm last bend 200mm Max. -
Page 16: Flue Requirements (Power Flue Kit)
FLUE REQUIREMENTS Power Flue Kit (Optional – refer to pages 17 to 27 for details) The standard Power Flue Kit consists of ; • 1 x Power Flue Fan • 1 x Power Flue Motor • 1 x Control Module •... -
Page 17: Optional Power Flue
FAN FAILURE SENSING DEVICE All Real Flame Power Flue systems are fitted with a sensing device within the unit to ensure that, in the event of flow failure, the safety shut off valve within the module will go into lockout and shut off the gas supply to the unit. - Page 18 INSTALLATION INSTRUCTIONS (continued) LOCATION OF FLUE TERMINAL FOR POWER FLUE Listed below are the minimum clearances required for fan-assisted terminations: Below eaves, balconies and other projections............200mm Below eaves, balconies and other projections for a 1500 & 1800 model ....300mm From the ground, above a balcony or other surface.
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Page 19: External Motor
SERVICING OF THE POWER FLUE MOTOR The Real Flame Power Flue motor is designed so as to make servicing the motor a simple task. The power lead connected to the motor is to be disconnected (unplugged) and the screws are to be undone, the fan motor will then lift out for servicing. -
Page 20: Motor Clearance
POWER FLUE MOTOR CLEARANCE Minimum clearance 250mm Ensure there is adequate ventilation within this cavity to prevent motor over- or 200mm/250mm 150mm/200mm heating. twin skin flue - optional for additional height Minimum Baffle Height 980mm height and diameter 350mm... -
Page 21: Frameout
TYPICAL POWER FLUE FRAMEOUT Motor Pressure Differential Switch Motor Fan Casing... -
Page 22: Internal Motor
INTERNAL MOTOR 500mm Top Termination 250mm min. 150mm x 200mm or 200/250mm 200mm or 300mm Access flue extension Panel Flush Cowl Min. Distance Motor termination Domestic: 220mm twin skin flue (if required) Baffle 900mm Heater 25mm Flue Minimum 25mm clearance from outer flue to combustible interior. -
Page 23: Dimensions
MODELS H mm G mm Double Vision, Hot Box and all Heatseekers Pure Vision, Simplicity, Elegance, Signature, Hybrid 850, 1000 & 1500 Sizes Pure Vision, Simplicity, Elegance, Signature, Hybrid 1800 & 3300 Sizes Power Flue Flush Power Flue Flush Termination 500 x 500... - Page 24 DIMENSIONS Internal Power Flue Motor Internal Power Flue Motor 200/250...
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Page 25: Troubleshooting Electronic Ignition And Power Flue System
TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. Symptom Possible Cause Corrective Action Fire turned on and No Power to Module Connect Power nothing happens Fire turned on and Pressure switch not Check pressure switch motor starts but operating there is no spark Fire sparks when A. - Page 26 TROUBLE SHOOTING FOR ELECTRONIC IGNITION AND POWER FLUE SYSTEM. (continued) The power flue and electronic control box have a red LED light that indicates the possible cause of a problem, the LED light will flash in different sequences for different problems, the most common are:- Long Flash Short Flash Normal Running State.
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Page 27: Wiring Diagram
POWER FLUE WIRING DIAGRAM TECHRITE POWER FLUE CONTROL MODULE Sparker Heat Sensor LED Indicator Pressure Power Switch Double Block Solenoid NOTE For C Bus and/or fresh air damper interlock systems, please contact us for wiring diagrams and relevant system instructions at info@realflame.com.au... -
Page 28: Parts
White Rogers Valve Used For Dungs Valve used On 1400 Sparker and Sensor Fitted to all Electronic Ignition For 850 & 100 Burner In 1800 Modular Box. Electronic Ignitions. Modular Boxes. Part Number: DUBM 241221 Part Number: GST0829985 Part Number: W0079 Techrite Electronic Ignition Techrite Power Flue Module used Regulator fitted to all Natural Gas... -
Page 29: Marble Bases & Fronts
Front Optional Hybrid and one side is solid. Left Hand Hybrid means the glass is on the left, and Right Hand means the glass is on the right. MODEL HYBRID 850 HYBRID 1000 HYBRID 1500 1215 1495 1495 HYBRID 1800... -
Page 32: Real Flame Contact Information
REAL FLAME PTY LTD ABN 76 006 311 155 Head Office/Factory/Showroom 1340 Ferntree Gully Rd. Scoresby Vic 3179 Ph: (03) 8706 2000 Fax: (03) 8706 2001 E-mail: info@realflame.com.au Richmond - VIC Showroom 300 Swan St. Richmond Vic 3121 Ph: (03) 9428 4443 Fax: (03) 9428 4445...
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